U.S.SAWS CC100 Operating Manual Download Page 4

SAFETY INSTRUCTIONS

4

Surface Prep

Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

4.1 

KNOW THE RULES & YOUR EQUIPMENT.

Most job sites have rules governing equipment use & maintenance. 

Before starting at a new work location, check with the supervisor or 

safety coordinator. Ask about any rules or regulations you need to 

abide.

OSHA enforces federal laws within the United States that apply to the 

safe operation, application, & maintenance of equipment on job sites. 

It is the employer’s responsibility to comply with these laws. 

Do not operate this machine unless you have read the operations 

and maintenance manual carefully. Read any additional instructions 

included from other manufacturers and organizations such as Honda® 

and the Masonry and Concrete Saw Manufacturers Institute. Learn the 

applications and limitations as well as the specific potential hazards 

related to this tool

4.2 

RECEIVE PROPER TRAINING.

Do not operate this machine unless you have received operational and 

maintenance training from a U.S.SAWS representative or from an autho-

rized distributor for U.S.SAWS.

4.3 

PROTECT YOUR FEET.

Observe all applicable local, state and federal safety regulations. Wear 

OSHA approved foot protection.

4.4 

PROTECT YOUR EYES.

Observe all applicable local, state and federal safety regulations. Wear 

OSHA approved safety glasses.

4.5 

PROTECT YOUR LUNGS.

Breathable silica may be generated by use of this product. Silica can 

cause severe and permanent lung damage, cancer, and other serious 

diseases. Do not breath the dust. Do not rely on your sight or smell to 

determine if the dust is in the air. Silica may be in the air without a vis-

ible dust cloud. If air monitoring equipment for silica is not provided by 

your employer at your work site, you MUST wear appropriate respiratory 

protection when using or servicing the machine. Consult your employer 

and OSHA regarding the appropriate respiratory protection.

4.6 

PROTECT YOUR HEARING.

Observe all applicable local, state and federal safety regulations. Wear 

OSHA approved hearing protection.

4.7 

DRESS PROPERLY.

Do not wear loose clothing or jewelry that can be caught in moving parts. 

Wear protective hair covering to contain long hair. Keep hair away from 

motor air vent. Rubber gloves and non-skid footwear are recommended 

when working outdoors

4.8 

AVOID A DANGEROUS ENVIRONMENT.

Do not expose machine to rain. Do not use machine in wet conditions. 

Keep work area well lit. When working at an elevated location, pay atten-

tion to articles and persons below.

4.9 

BEWARE OF HIDDEN DANGERS IN CONCRETE.

Rebar or utility lines may be buried in concrete. Disconnect the power to 

any utility lines. If these items are to be missed, clearly mark the area. If 

these items are to be cut, check the blade manufacturer’s guidelines on 

material to be cut.

4.10 

AVOID ANY AREAS OR ACTIONS THAT EXPOSE YOU TO CAR-

BON MONOXIDE.

Exhaust gas from gasoline engines contains dangerous carbon monox-

ide. Breathing it can cause unconsciousness and even kill you. Always 

operate gasoline engine machines in a well-ventilated area. Do not 

operate in areas where exhaust fumes could accumulate without wear-

ing appropriate respiratory protection. Consult your employer and OSHA 

regarding use of appropriate respirator for dangerous carbon monoxide 

gases.

4.11 

KEEP WORK AREA CLEAN. DO NOT RUN OVER ANYTHING.

Loose objects could be thrown from crack. Make sure area to be cut is 

clear from people and any loose objects, nuts, bolts, etc. Never run over 

any loose objects.

4.12 

KEEP CHILDREN AND VISITORS AWAY.

Do not allow anyone to stand in line with the blade path. Do not let children 

or visitors contact machine or extension cord. Keep children and visitors 

away from the work area.

4.13 

AVOID FLAMMABLE LIQUIDS OR GASES.

Engines and diamond blades produce heat and sparks during operation. 

Never use machines in dangerous sites containing flammable, combustible 

or explosive materials such as lacquer, paint, benzene, thinner, gasoline, 

gases, and adhesive agents.

4.14 

AVOID CONTACT WITH HOT MUFFLER.

The muffler becomes hot during operation and remains hot after stopping 

the engine. Do not touch the muffler while it is hot. Let the engine cool 

before storing indoors. Do not place flammable objects close to the engine.

4.15 

AVOID CONTACT WITH HOT BLADE AND BLADE GUARD.

The blade and blade guard become hot during operation and remain hot 

after stopping the engine. Do not touch the blade and blade guard without 

proper hand protection.

4.16 

KEEP FIRM GRIP ON MACHINE.

During normal operation as instructed in Section 6.0, keep a firm hold 

on the handle grips and maintain control of the machine until the blade 

completely stops.

4.17 

SHUT OFF ENGINE.

When not in use, before servicing and when changing accessories shut off 

engine. Release the lever switch and move the on/off switch to the OFF 

position. Move the fuel valve lever to the OFF position.

4.19 

CHECK BLADE AND MACHINE ROTATION DIRECTION.

Never operate a blade in the wrong rotation direction. Check the machine 

rotation direction and blade direction when mounting a blade.

4.20 

CHECK BLADE MAXIMUM ALLOWABLE SPEED.

Check the maximum operating speed of the machine and blade. Never use 

a blade rated less than the machine’s maximum speed rating.

4.21 

CHECK BLADE FOR CRACKS, DAMAGE, AND MISALIGNMENT.

Never use a cracked, damaged, or misaligned blade. After mounting blade, 

rotate by hand to check for proper alignment.

4.22 

CHECK DIAMOND BLADE FOR WARNINGS.

Many diamond blades contain a chemical known to the state of California 

to cause cancer and/or birth defects or other reproductive harm. Diamond 

blades improperly used are dangerous. Comply with American National 

Standards Institute Safety Code B71 and Occupational Safety & Health Act 

covering SPEED, SAFETY GUARDS, FLANGES, MOUNTING PROCEDURES, 

GENERAL OPERATING RULES, HANDLING, STORAGE& INSPECTION AND 

GENERAL MACHINE CONDITIONS. Read Diamond Blades Safety Manual 

before use.

4.23 

DO NOT FORCE WRONG SIZE OR TYPE BLADE ONTO MACHINE.

Do not force a blade onto the machine shaft or alter the size of the arbor-

mounting hole. Be certain that the drive pin is in place through 

the blade when tightening the blade nut. Never add a drive pin hole or 

modify a blade.

4.24 

USE CORRECT SAW AND ACCESSORIES.

Do not force a small saw to do the job of a heavy-duty saw. Do not use the 

saw for improper applications. Never cut material for which the blade was 

not designed. Check blade manufacturer’s guidelines on material to be cut.

4.0 

SAFETY INSTRUCTIONS

Summary of Contents for CC100

Page 1: ...ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION U S English 02 11 2021 Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of U S SAWS Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 2: ... machine in a safe place at all times The information and specifications included in this publication were in effect at the time of approval for printing U S SAWS reserves the right however to discontinue or change specifications or design at any time with out notice and without incurring any obligation The U S SAWS CC 100 is a gas powered crack chasing saw that is designed to rout out random crac...

Page 3: ...se only diamond blades steel centered diamond cutting off wheels with this machine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades de with d feet Engine...

Page 4: ... without wear ing appropriate respiratory protection Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts etc Never run over any loose objects 4 12 KEEP CHILDREN AND VISITORS ...

Page 5: ... alcohol or any medication 4 33 KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS Do not operate machine with parts missing or improperly mounted 4 34 CHECK DAMAGED PARTS Verify all machine guards are in good condition and will function properly before using the machine Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect machine...

Page 6: ...achine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM Avoid injury Do NOT operate with guard removed Replace guard before operating machine C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades Rotating bl...

Page 7: ...couldgenerateparticulates hesechemicalsareknown to thestateof California to causecancer andbirth defectsorother n visitwww P65Warnings ca gov 4 0 Rules for safer operation TO AVOID INJURY Always inspect saw blades be fore use Replace all cracked or damaged blades Figure 4 Warning label inspect blades before use Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales us...

Page 8: ...sition remove the four 5 16 hex bolts that attach the belt guard to the chassis 6 3 2 Remove the belt guard The belt should deflect no more than 1 16 under moderate finger pressure equidistant between the sheaves 6 3 3 To tighten the belt loosen the four 5 16 hex nuts that hold the Honda engine to the chassis Then turn the 3 8 hex head bolt clockwise on the front of the CC 100 6 3 4 After reaching...

Page 9: ... SX90140 16 SX49003 17 SX90151 18 SX90154 19 SX90179 20 SX90178 NOT SHOWN 22 US31321 NOT SHOWN 23 US31110 1 50 SX90145 49 SX90199 48 US24600 80 47 SX92017 46 SX90204 NOT SHOWN 45 SX90155 43 SX50250 44 SX91549 42 SX90177 41 US31351 1 40 US31058 38 SX92000 37 SX90108 36 SX90109 35 US31351 1 34 SX90192 33 US31058 32 SX90168 31 SX92008 30 SX90172 28 SX90165 3 US31074 21 04 90209 29 05 60474 39 04 9102...

Page 10: ... GX270 8 5HP HONDA HORIZONTAL SHAFT GAS ENGINE 15 1 SX90140 CHASSIS 16 1 SX49003 SWIVEL CASTER 17 1 SX90151 BLADE GUARD ASSEMBLY 18 1 SX90154 DUNCAN BEARING W SPROCKET ASSEMBLY AND UPDATED CHASSIS FLANGE REPLACEMENT 19 1 SX90179 WHEEL SPACER 20 1 SX90178 20MM FLANGE BLOCK BEARING 21 1 US31115 5 16 18 X 1 CARRIAGE BOLT 22 1 US31321 5 16 WIDE FLAT WASHER 23 1 US31110 1 5 16 18 NYLON LOCK NUT 24 2 SX...

Page 11: ... X 1 1 2 HEX HEAD BOLT 40 1 US31058 1 2 HARDENED SAE FLAT WASHER 41 1 US31351 1 1 2 13 NYLOCK NUT 42 2 SX90177 FLANGE BEARING 2 BOLT 1 BORE 43 1 SX50250 1 4 20X3 8 SOCKET SET SCREW 44 1 SX91549 1 4 20X1 2 SOCKET SET SCREW 45 1 SX90155 CC SHAFT REVG 46 1 SX90204 JS 110 3 16 X1 4 X1 1 2 KEYSTOCK 47 1 SX92017 POLY V BELT 48 1 US24600 80 MOTOR PULLEY 49 1 SX90199 QD BUSHING 1 50 1 SX90145 BLADE SHAFT ...

Page 12: ...p crack chasing saw with vacuum hose adapter CCB06250PD 6 x 250 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06375PD 6 x 375 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06500PD 6 x 500 x5 8 Rectangular Segments with DPH and Kicker Segments CCB06250PVD 6 x 250 x5 8 V Shaped Segments with DPH and Kicker Segments CCB06375PVD 6 x 375 x5 8 V Shaped Segments with DPH and Kicke...

Page 13: ...tion to return merchandise under warranty must first be obtained from U S SAWS 7 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 7 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 14: ...ampa FL 33619 Fax No 714 434 7299 If you are not the owner of record as shown on the manual copy of the warranty registration card do not operate this machine before contacting U S SAWS at 1 866 987 7297 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the fol...

Reviews: