TYROLIT Hydrostress HRE400 Operating Instructions Manual Download Page 1

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Operating Instructions

Ring saw HRE400

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Index 000

Original operating instructions

10996848 en/21/04/2016

Summary of Contents for HRE400

Page 1: ...Operating Instructions Ring saw HRE400 Index 000 Original operating instructions 10996848 en 21 04 2016...

Page 2: ...enuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligatio...

Page 3: ...Table of contents Page 1 Concerning these instructions 4 2 Safety 5 3 Product description 15 4 Preparatory operations 17 5 Assembly Disassembly 18 6 Operation 22 7 Maintenance 26 8 Faults 27 9 Technic...

Page 4: ...ufacturer Danger symbols in these instructions DANGER Warning of danger where failure to comply could lead to death or serious injury WARNING Warning of danger where failure to comply could lead to in...

Page 5: ...d you may lose control of the tool Electrical safety The electric plug of the electrical tool must fit into the socket outlet Do not modify the plug in any way Do not use adapter plugs together with e...

Page 6: ...ts If there is an option to fit dust extraction and collection devices ensure they are correctly connected and used properly Using a dust extraction device can reduce risks associated with dust Using...

Page 7: ...not work with the electrical tool unless you have read and understood the safety instructions The electrical tool has been inspected before being shipped and is delivered in perfect condition TYROLIT...

Page 8: ...Relevant experience in personnel management and risk assessment Has read and understood the safety instructions Operator user User is the term employed by TYROLIT Hydrostress to designate a person wh...

Page 9: ...ted components of the tool The maintenance intervals must be adhered to Faults that affect safety must be remedied immediately Location of these instructions Keep a copy of these instructions availabl...

Page 10: ...the safety elements are operating correctly Signs on the electrical tool Safety label Kick Back Name plate Spare parts and modifications Only original spare parts from TYROLIT Hydrostress must be use...

Page 11: ...t sawing if anybody else is in the danger zone X X Ensure a safe distance of 15 m to the electrical tool is maintained X X Replace the disk grinding ring if diamond segments start to break off Kick ba...

Page 12: ...Wear safety goggles or a visor X X Ensure that danger area is properly cordoned off Falling parts Falling parts can cause serious head and foot injuries X X Wear a helmet and safety shoes with steel t...

Page 13: ...for damage before fitting X X Do not fit new diamond segments to a disk grinding ring Transport X X Never transport the electrical tool when it is running X X Always carry electrical tool using the bo...

Page 14: ...d of application Do not use an extension cable with a conductor cross section of 1 25mm and 16 AWG Recommended minimum cross sections and maximum cable lengths Cross section mm 1 5 2 0 2 5 3 5 4 0 110...

Page 15: ...ic cable 2 Guide plate 7 Power display 12 Water connection 3 Disk guard 8 Safety button 13 Guard with spray protector 4 Metal guard 9 Start switch 14 Housing 5 Bow type handle 10 Handle 15 Splash guar...

Page 16: ...TYROLIT Hydrostress AG Page 16 Ring saw HRE400 Accessories Tool 1 Allen key WAF 5 32 2 Allen key WAF 3 16 3 Open ended spanner WAF 1 2 4 Punch 3 3 3 3 1...

Page 17: ...onds to 2400 2700 kg Determine position and sequence of cuts 4 Perform a visual inspection of the ring saw Position and order of cuts Define position X X Obtain information about the concrete or mason...

Page 18: ...disassembly Mounting the disk grinding ring Remove the guard with spray protector Tool spanner Remove disk guard Tool spanner Remove housing Undo nut of drive swivel roller Tools spanner and a punch R...

Page 19: ...grinding ring on profiled driver roller Ensure the groove of the disk grinding ring is on the shoulder of the drive roller Mount the smooth driver roller when doing so observe the key and keyway Screw...

Page 20: ...inger tight Fit and tighten guard with spray protector finger tight Place housing onto edge of workbench then push and hold down Tighten the guard with spray protector Tool spanner Place housing onto...

Page 21: ...1 Ring saw HRE400 Making the hose connection Preparations for connection X X Ensure the coupling ring saw and supply line are clean X X Check hose and coupling for damage Connect water hose X X Connec...

Page 22: ...r does not go out Ensure the electrical tool is repaired by qualified and skilled personnel using only original spare parts X X Press the reset button on the personal residual current protective devic...

Page 23: ...cutting tool X X Never work with the disk grinding ring when the protective devices and guards have been removed X X Never work in the line of the disk grinding ring The disk grinding ring is designed...

Page 24: ...inding ring rotating Danger Risk of injury from the electrical tool suddenly kicking back X X Do not apply disk grinding ring above the centre to a corner of a workpiece It is more economical to divid...

Page 25: ...rea so that nobody can be injured and nothing can be damaged if the workpiece falls down Finishing work 1 With the motor still running withdraw the disk grinding ring from the cut 2 Turn of the electr...

Page 26: ...ance and servicing table Before starting up After finishing work Weekly Annually After faults After damage Motor X X Check motor damage cleanliness X X X X Water supply X X Check water line damage lea...

Page 27: ...r pre tensioner not engaged X X Check roller pre tensioner Disk grinding ring jumping out Roller clearance too great X X Check roller pre tensioner Drive rollers worn X X Replace drive rollers Disk gr...

Page 28: ...for taking back your used equipment for recycling Contact TYROLIT customer service or your sales adviser Faults Fault Possible cause Solution No water emerging at disk grinding ring Water line blocke...

Page 29: ...mm Length without disk grinding ring 560 mm Sound emission EN ISO 3744 Parameter Value Sound pressure level LpA 90 4 dB A Maximum sound pressure level LpCpeak 120 dB Sound power level LwA 110 4 dB A C...

Page 30: ...ective device PRCD Yes Protection class I Degree of protection IP20 Ambient temperature Max 40 C Weight 13 7 kg 13 6 kg Water supply Water supply Parameter Value Working pressure Min 3 bar Max 6 bar F...

Page 31: ...26 02 2014 Applied standards EN ISO 12100 2010 EN 60745 1 2009 A11 2010 EN 55014 1 2006 A1 2009 A2 2011 EN 55014 2 1997 A1 2001 A2 2008 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2013 Manufacture...

Page 32: ...TYROLIT Hydrostress AG Page 32 Ring saw HRE400 Notes...

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