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TYM T1054, Operator'S Manual

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TYM T1054 Operator'S Manual Download Page 150

5 - 

MAINTENANCE

993F036A

Cover

993F035A

③

  Install  the  lamp  lens  by  press-

ing it against the cover from one 

side.

AdjusTINg  CluTCh  pEdAl 

INChINg CAblE

After prolonged use of the clutch 

pedal, play of its inching cable can 

become excessive.

 AdjusTINg  CluTCh  pEdAl 

plAy

Adjust and fix the cable play so that 

the main valve inching spool stroke 

is 12 mm when the clutch pedal is 

fully depressed.
For precise adjustment, have your 

system checked by your dealer. 

►

►

13. ChECkINg ANd AdjusTINg EACh pArT

If the tractor moves slowly with 

the clutch pedal depressed, have 

the inching cable adjusted by your 

dealer or workshop.
Never adjust the inching cable by 

yourself.

•

•

WARNING

Summary of Contents for T1054

Page 1: ...s well as cause accidents with the associated injuries Please note that in some cases differences can exist between this manual and your tractor due to the manu facture s policy of constant product im...

Page 2: ...dvice provided with the warning WARNING Hazard or unsafe practice that can lead to severe injury or death CAUTION Hazard or unsafe practice that can lead in injury or death IMPORTANT Instructions for...

Page 3: ...pare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number Part number and description Quantity required SERVICE PART...

Page 4: ...t the rou tine services as specified in this manual are carried out at the rec ommended intervals Read this Manual carefully and keep it in a convenient place for fu ture reference If at any time you...

Page 5: ...ed of the latest methods of servicing tractors They stock genuine spare parts and are backed by the Company s full support Through this manual The use of the terms LEFT RIGHT FRONT and REAR must be un...

Page 6: ...Torsional damper is used on these tractors Tractor with IPTO Independent Power Take Off are fitted with hy draulic Clutch Assy The transmission Gear box has T854 T954 T1054 SP Thirty two Forward Thir...

Page 7: ...nt Normally any problems with your equipment will be handled by your Dealer Distributor s Service Departments however misunder standing can occur If you feel that your problem has not been handled to...

Page 8: ...PS frame or any part of the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the original unit Fitment o...

Page 9: ...hardware is used to re place the ROPS and the recom mended torque values are applied to the attaching bolts WARNING Do not use solvents to clean the seat Use warm water with a little detergent added...

Page 10: ...he seatback angle raise The lever on the left of the seat Then adjust the seatback angle with The lever pulled Release the lever After adjustment Make sure that the Lever is returned and the seat is f...

Page 11: ...zards Safe ty signs with signal Word DANGER OR WARNING are typically near specific hazards General precau tions are listed on CAUTION safety signs READ SAFETY INSTRUCTION T72O203A Carefully read all s...

Page 12: ...d ware or seat belt voids the certification and will reduce or eliminate protec tion for the operator in the event of a roll over The ROPS mounting hardware and seat belt should be checked after the f...

Page 13: ...ondition could cause trac tor to tip over backward Back out of these situations if possible PRECAUTION TO AVOID TIPPING T72O207A Before working on the tractor Lower all equipment to the ground Stop th...

Page 14: ...cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustments connections or cleaning out...

Page 15: ...rt any tractor ele ments that must be raised for ser vice work Keep all parts in good condition and properly installed Replace worn or broken parts Re place damage missing decals Remove any buildup of...

Page 16: ...ough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand g...

Page 17: ...tractor in an en closed building unless the doors windows are open for proper venti lation as tractor fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove t...

Page 18: ...only when the Clutch pedal is fully pressed 2 Do not By pass this safety starter switch or work on it Only Autho rized Dealers are recommended to work on safety starter switch 3 On some models Safety...

Page 19: ...not stand under the lifted load er or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fatal injury or even death When attaching or detac...

Page 20: ...ive Structure sun canopy or cab in are not a FOPS Falling Ob ject Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as f...

Page 21: ...ained To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or ma chine and protect him or her from the elements When sprayi...

Page 22: ...n a confined area ensure that the area is well ventilated as exhaust gases are very harmful and can cause death 6 Do not work under raised imple ments 7 When changing wheels or tires ensure that a sui...

Page 23: ...ldren is known 8 Only trained operators should op erate the tractor and so taking care to ensure that other workers are not injured In particular they should take care during dusty op erations which w...

Page 24: ...roved rollover bar and seat belt for safe operation Over turning of a tractor without a rollover bar can result in death or injury 3 Do not remove ROPS Roll Over Protective Structure Always use the se...

Page 25: ...the engine or con trols while standing besides the tractor Always sit on the tractor seat when the engine or operat ing controls 3 Safety starter switch In order to prevent the acciden tal starting of...

Page 26: ...ed by law 15 Dim tractor lights when meet ing a vehicle at night Be sure the lights are adjusted to pre vent the blinding on the eyes of coming vehicle operator 16 Emergency stopping instruction If tr...

Page 27: ...or blended fu els be added to diesel fire or ex plosive hazard Such blends are more explosive than pure gaso line In a closed container such as a fuel tank DO NOT USE THESE BLENDS 3 Never remove the...

Page 28: ...ormality immedi ately DO S For Better performance DO Keep the radiator filled with clean water and in cold weath er use anti freeze mixture Drain the system only in an emergency and fill before starti...

Page 29: ...ontrol lever for lifting of implements DON T Start the engine with the PTO engaged Don ts For safe operation DON T Run the engine with the air cleaner disconnected DON T Start the tractor in an en clo...

Page 30: ...MEMO...

Page 31: ...10 9 8 7 6 5 4 3 2 1 GENERAL INFORMATION DESCRIPTION OF OPERATING SYSTEM OPERATION WORK PROCEDURE MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING SAFETY STANDARD FOR FARM WORK APPENDIX index WARRANT...

Page 32: ...d 3 4 5 Starting off shifting and driving 3 5 6 Turning in field 3 6 7 Stopping and parking 3 6 8 Driving on slope 3 7 9 Cautions for driving into out of field 3 8 10 Loading to Unloading from truck 3...

Page 33: ...lic systeM SP model 5 34 STORAGE AND DISPOSAL 6 1 Tractor storage 6 2 2 Usage and disposal 6 3 TROUBLESHOOTING 7 1 Engine system 7 2 2 Clutch system 7 5 3 Brake system 7 5 4 Steering system 7 6 5 Hydr...

Page 34: ...MEMO...

Page 35: ...A 1 General information 1 Components 1 2 2 Safety decals 1 5 3 Use of the machine 1 10 4 Supply term for service parts 1 10 5 Regarding the direction terms of mVachine 1 11...

Page 36: ...GENERALINFORMATION Outside rearview mirror Wiper Front Work lamp Front Roof Door Side window Tire Rear Step Muffler Tire Front J10O212A Figures in this manual are based on the model T1054SP 1 Componen...

Page 37: ...1 1 GENERALINFORMATION Windshield Upper Steering wheel Headlamp Grill Door LH Windshield Turn signal position lamp Front Fuel tank Mudguard Side window LH J10O213A Hood...

Page 38: ...ear Sunroof Lift rod External hydraulic port PTO shaft Towing hitch Lower link Adjusting link Turn signal lamp Rear Work lamp Rear Position brake lamp Rear Rear window Top link Lift arm External lifti...

Page 39: ...not apply high pressured water directly onto decals If a safety decal is damaged or lost order a new one immediately and place it on the machine When putting a new decal wipe off the place to post the...

Page 40: ...raveling on the road 2 Replacing blades on an implement 3 Making adjustment to an implement Sudden dropping of an implement can cause serious injury or death POSITION OF FUSE RELAY 1 FUSE HEATING TUBE...

Page 41: ...1 1 GENERALINFORMATION J10O213A EPAREGULATION USE ULTRALOW SULFUR FUELONLY GDQJHU GDQJHU...

Page 42: ...1 GENERALINFORMATION J10O205A GDQJHU 7LOW DQGOH WARNING Do not adjust the tilt handle when traveling...

Page 43: ...1 1 GENERALINFORMATION The tractor model and manufacturer s serial number are marked Tractor model and man ufacturer s serial number J10O206D...

Page 44: ...ts even during the service term please consult your dealer for the lead time beforehand As a rule supplying service parts expires at the above mentioned supply term ends However when it is necessary t...

Page 45: ...N Right turn Clockwise Left turn Counterclockwise Right Rear Left Front J10O207A 5 Regarding the direction terms of machine Terms such as front back left right left turn right turn used in this manual...

Page 46: ...MEMO...

Page 47: ...2 DESCRIPTION OF OPERATION SYSTEM 1 Switches and instrument panel 2 2 2 1 Controls SP model 2 17 2 2 Controls SC model 2 18 3 Implement lift system and towing hitch 2 39 4 CABIN 2 43...

Page 48: ...OPERATION SYSTEM Column switch lever Turn signal lamp Horn Headlamp Shuttle shift lever Instrument cluster Main switch Ignition switch Hazard flasher J10O301A 1 Switches and instrument panel DeSOx reg...

Page 49: ...START position Engine starting position When releasing the key the switch is returned to the ON position To start the engine set the PTO switch in the OFF position the shuttle shift lever in the neutr...

Page 50: ...ease it When the forced DeSOx operation is activated indicator on the instrument cluster comes on and the engine speed automatically increases This process is performed for approx 20 minutes If the pe...

Page 51: ...ced DeSOx switch pressed Blinking 3 DeSOx operation inhibited by pressing switch DeSOx inhibit ON J10O303A Hazard flasher Hazard flasher Press the hazard flasher switch in emergency to warn other vehi...

Page 52: ...shift lever in the neutral position and depress the clutch pedal fully to avoid an accident by abrupt starting off WARNING Shuttle shift lever This device is used to select the driving direction betwe...

Page 53: ...n with the High beam activated A 2 3 The high beam can obstruct the view of other drivers coming in the opposite direction on a road leading to an unexpected acci dent WARNING J10O308A A B 1 This leve...

Page 54: ...eSOx Deactivation Indicator 20 Engine warning lamp 21 PTO Indicator 22 Fuel Level Warning Lamp 23 Trailer Brake Indicator Spare 24 1st Trailer Turn Signal Indicator Spare 25 2nd Trailer Turn Signal In...

Page 55: ...It indicates the total time of use Black digits Whole number for hours of use Red digit Decimal place for hours of use There are 6 digits for the hour meter The last digit indicates one tenth hours Ex...

Page 56: ...y 6 Coolant temperature gauge This indicates the temperature of coolant while the main switch is in the ON position C Cold H Hot If the needle is in the red H zone during driving the coolant is over h...

Page 57: ...he column lever This blinks along with the right turn signal lamp 9 High gear indicator This comes on when the high 13 Parking indicator This comes on when the parking brake is applied 14 Reverse driv...

Page 58: ...rating con dition of the PTO shaft 22 Fuel level warning lamp This comes on when the fuel amount in the fuel tank is less than approx 14 liters PTOindicator Fuel level warning lamp DeSOx activation in...

Page 59: ...while the quick turn function is in use 25 2ndtrailerturnsignalindicator Spare This comes on when the trailer is connected and the tractor turn signal lamp is activated ON The PTO shaft is rotating O...

Page 60: ...on for a while after the engine is started If it keeps illuminated contact your dealer When the oil pressure warning lamp comes on this indicates malfunction of the hydraulic sys tem Check the oil imm...

Page 61: ...el warning lamp SCR Selective CatalyticReduction Warnig Lamp 32 Urea level warning lamp This comes on when the urea level in the tank is below 25 33 SCR Selective Catalytic Re duction warning lamp SCR...

Page 62: ...orque to 25 ON Level 2 5 Reducing torque to 50 and RPM to 60 Blinking slowly Final 2 5 Low Idle Blinking fast 2 Warning Error Warning ON Level 1 30 minutes or more Immedi ately Reducing torque to 25 O...

Page 63: ...l Brake pedal PTO Shift lever Main shift lever External hydraulic control lever Throttle pedal Parking brake hand brake j10o314a Electronic lift control Range shift lever TCU switch panel 2 1 Controls...

Page 64: ...edal Brake pedal Main shift lever External hydraulic control lever Throttle pedal Parking brake hand brake J10O369A Range shift lever 2 2 Controls SC model PTO automatic operation Differential lock pe...

Page 65: ...release the pedal Then the clutch is engaged There is an engaging hook for con necting the left and right brake pedals Driving on road Engage Both brake pedals operated together Working in field Disen...

Page 66: ...lever Pull the parking brake lever up ward to apply the parking brake To release the parking brake press the button at the tip of the lever J10O320A Throttle pedal Parking brake lever The tractor does...

Page 67: ...in shift lever can be moved as long as the clutch ped al is fully depressed during driving as it is a synchromesh type NOTE Do not drive backward with the range shift lever placed in the H position as...

Page 68: ...When shifting the range shift lever to the H position or the main shift lever to the 3rd or 4th gear position during starting off or with the driv ing speed of 3 8 km h or slower the warning buzzer so...

Page 69: ...control lever When using an attachment for an implement rotavator hydrau lic plow etc connect its hose to the proper port among the port A B and C according to its use Lever 1 operation Hydraulic oil...

Page 70: ...10O327A PTO shift lever 750 rpm Neutral 1000 rpm Neutral 540 rpm SP 1000rpm Neutral 540rpm SC PTO speed selection Stop the PTO With the PTO switch set in the OFF position place the PTO le ver into the...

Page 71: ...2 25 2 DESCRIPTION OF OPERATION SYSTEM PTO switch TCU switch panel J10O329A Electronic lift system control panel SP MODEL...

Page 72: ...2 26 DESCRIPTION OF OPERATION SYSTEM J10O370A SC MODEL PTO automatic operation 4WD shift button Draft control lever Position lever...

Page 73: ...nce and efficiency This system has the fol lowing three control modes and each mode can be selected and mixed with their corresponding con trol knobs for optimum working con dition Position control Dr...

Page 74: ...ator 10 Arm lowering indicator 11 Arm lifting indicator To prevent damage to electron ic components keep the following instructions when arc welding the tractor equipped with the electronic lift or an...

Page 75: ...b Turning the knob toward the rabbit symbol increases the lift arm lower ing speed Turning the knob toward the tor toise symbol decreases the lift arm lowering speed 4 Position Draft control knob Turn...

Page 76: ...the lifting position A to lift the implement Turn the knob 6 counterclockwise to its end Push the lock button 11 forward to fix the lever in the lifting position Keep other settings as before lock in...

Page 77: ...lower an implement at once use the lever 1 When the working depth in a field with an implement changes great ly turn the position draft sensitivity control knob 7 clockwise slowly to narrow the gap P...

Page 78: ...PERATION SYSTEM 1 3 5 2 4 6 993C039B 14 TCU switch panel 1 Rear wheel differential lock button 2 4WD automatic button 3 4WD button 4 Reverse driving lifting button 5 Turning lifting button 6 PTO autom...

Page 79: ...f the lamp and de activates the manual mode Manual differential lock mode Differential lock pedal SC model The differential lock pedal is de signed to lock the differential system in order to rotate t...

Page 80: ...mples of useful conditions of differential lock One wheel slips or tractor can not be driven forward when mov ing into out of a field A wheel slips during work requir ing traction such as plowing One...

Page 81: ...ion is to lift the imple ment automatically when the vehi cle is being turned Pressing the button once turns on the lamp and activates the turn ing lifting function Pressing it once again turns off th...

Page 82: ...nt Height Driving Clutch pedal PTO Opera tion indica tor PTO Shaft ON Manual N A N A ON Rotated ON Automatic High N A Blinking Stopped ON Automatic High Released ON Rotated Depressed Blinking Stopped...

Page 83: ...ure to lower the implement and stop the engine Others may operate one of the controls leading to a dangerous situation WARNING Operating principle If draft resistance is excessive during draft work su...

Page 84: ...a short time Also nev er turn the steering wheel com pletely continuously 4 Turning the steering wheel to its end unnecessarily with the trac tor stopped can wear tires rap idly 5 In winter warm up t...

Page 85: ...2 39 2 DESCRIPTION OF OPERATION SYSTEM 3 Implement lift system and towing hitch Top link Upper link bracket Adjusting link Towing hitch Lift rod Lower link Lift arm J10O336D...

Page 86: ...C D J10O337A J10O339A J10O338A Adjusting link Lift rod adjusting handle Lower link connecting hole Lift rod adjustment left right Turn the handle clockwise to extend the rod and turn it counterclockwi...

Page 87: ...me When using a rotavator that draws power through the universal joint from the PTO shaft remove the towing hitch from the tractor Oth erwise the universal joint hits and damages the towing hitch lead...

Page 88: ...se an imple ment at a high speed if it is de signed to be operated at a low speed Before using an implement make sure to read its owner s manual CAUTION If caught by the PTO shaft a se vere injury or...

Page 89: ...2 43 2 DESCRIPTION OF OPERATION SYSTEM J10O213A Outside rearview mirror Side window handle Work lamp Door lever Turn signal position lamp front 4 CABIN...

Page 90: ...2 44 DESCRIPTION OF OPERATION SYSTEM J10O344A Rear window Rear window lock lever Wiper Rear Work light Rear Sunroof Turn signal lamp Rear Position brake lamp Rear...

Page 91: ...g and closing the side window be careful not to get caught by the handle edge or in the window CAUTION 1 Door lever Press the button on the lever to open the door from outside Push the lever down to o...

Page 92: ...rn on the work lamps at nighttime while driving on a road They can obstruct other drivers view WARNING The switches for the windshield rear wipers washers and work lamps are located on the right side...

Page 93: ...be hung on it Hanger 8 Front Rear work lamp switch Pressing this switch turns on the LED and work lamps for work at nighttime Pressing it again turns off the work lamps 10 12 V socket optional It is p...

Page 94: ...ress the rewind button on the right top of it Never place any part of your body such as your filter or a conductive object into the power socket You can get a shock or a fire can break out Use it only...

Page 95: ...2 49 2 DESCRIPTION OF OPERATION SYSTEM J10O352A Interior air inlet Interior air inlet Interior lamp Stereo Air conditioner heater vent Air conditioner heater control panel SP MODEL...

Page 96: ...er and heater Heater operation winter Temperature control dial Fan Radiator Air conditioner heater vent Exterior air Inlet 993C063a 993C062a Sunroof Heater How to use To use the heater turn the tem p...

Page 97: ...or using air conditioner This air conditioner uses new refrig erant R134 a Make sure to check the refrigerant type before adding it 993C065a When adding refrigerant add com pressor oil as well When re...

Page 98: ...o If operating the A C without refrig erant the compressor is not suf ficiently lubricated resulting in mechanical failure Make sure to check the refrigerant level fre quently Avoid using the A C for...

Page 99: ...mode Then fresh air is drawn into the cabin from outside through the fil ter The air suction filter can be clogged by dirt and foreign mate rials during work Clean it periodically and replace it when...

Page 100: ...ding The seat position can be slid for ward or backward with the lever in front of it pushed to the left After adjustment make sure that the seat is firmly secured Seat cushion adjustment Turn the lev...

Page 101: ...ver or collision Never adjust the seat during driv ing WARNING Seatback reclining The angle of the seatback can be adjusted by pulling up the an gle control lever Seat belt Before driving adjust the l...

Page 102: ...o fix the posi tion push down the lever Pushing down the lever 1 fixes the steering wheel into the posi tion Pulling up the lever 1 enables the steering wheel to be adjusted In the position a with the...

Page 103: ...ures a diesel oxidation cata lyst DOC device to reduce soot particles and an exhaust gas re circulation EGR system and SCR system to reduce the ni trogen oxide NOx from the en gine exhaust gas 1 The E...

Page 104: ...3 Temperature sensor 4 SCR Catalyst 5 Temperature sensor 6 Filter 7 AdBlue Supply module 8 AdBlue tank 9 AdBlue Temperature sensor 10 Ad Blue level sensor 11 Dosing control unit 12 Actuators 13 Senso...

Page 105: ...tarting off shifting and driving 3 5 6 Turning in field 3 6 7 Stopping and parking 3 6 8 Driving on slope 3 7 9 Cautions for driving into out of field 3 8 10 Loading to Unloading from truck 3 8 11 Cau...

Page 106: ...hat all monitoring lamps go off after the engine is started ENGINESTARTINGCONDITION 1 The engine can be started when operating the ignition switch with the shuttle shift lever in the neutral position...

Page 107: ...ion the engine is automatically preheated as nec essary Then the preheat indica tor Lamp on As soon as the pre heating operation is completed the indicator goes off The engine can be started while the...

Page 108: ...oil in causing malfunction Make sure to idle the engine in win ter according to the following in structions Temperature Idling time 0 C or higher At least 10 min 0 10 C 10 20 min 10 20 C 20 30 min 20...

Page 109: ...easing pedal It delivers power However the 1st 2nd 3rd and 4th gears in the main shift system are a synchromesh type so it is possible to shift with the main shift lever dur ing driving Make sure to d...

Page 110: ...n of the parking brake 7 Stoppingandparking Avoid turning at a high speed The tractor can fall on its side When the tractor is installed with an implement its overall length becomes large Be extra car...

Page 111: ...ease the clutch pedal slowly and keep it depressed halfway Release the brake pedal slowly at the same time Pull the throttle lever again to rev up the engine Then release the brake and clutch pedals t...

Page 112: ...ING 1 When loading the tractor onto a truck drive backward 2 Be extra careful when using ramps 3 If the engine stops on ramps depress the brake pedals immediately and release them slowly to move onto...

Page 113: ...ng lamp comes on during driving fuel is in sufficient Add fuel immediately Charging If the battery charge warning lamp comes on during driving the bat tery is not properly charged In this case check t...

Page 114: ...ailer make sure to connect the power connector to the trailer for proper operation of lamps on the trailer When driving on a road with a trailer attached be sure to con nect the power connector to the...

Page 115: ...4 Work Procedure 1 Precautions for handling implement 4 2 2 General implement 4 2 3 Types of Work by speed table 4 8...

Page 116: ...t thorough ly before work To avoid an injury due to mishan dling of an implement read the user s manual of the implement thoroughly and work safely and precisely with caution Installation of an improp...

Page 117: ...l planned field in a good con dition The border shown in the figure is the effective plowing width of the rotavator and should be set a lit tle narrower than three times of one plowing width The start...

Page 118: ...is useful for narrow or short fields or poorly planned fields in which are not easy to turn In the figure the plowing width for 1 2 3 and 4 should be overlapped with the one for 5 6 and 7 for approx...

Page 119: ...ng soil or not The vehicle speed can be set faster when performing the land leveling work with soil crushed already When working in a wet field fill the field with a sufficient amount of water so that...

Page 120: ...normal op eration of a loader can lead to an accident WARNING Cautions for plowing If it is hard to steer the tractor for plowing as the front wheels are lifted install additional weight to the front...

Page 121: ...re to distribute the load evenly Keep the clearance between the rear wheels as large as possible for safety of the tractor When transporting things with a loader lower the loader and keep the driving...

Page 122: ...work conditions 3 Types of Work by speed table This chapter only provides brief descriptions and instructions for a rotavator and loader Therefore for detailed operational instruc tions and other desc...

Page 123: ...and cartridge 5 10 6 Checking fuel system and replacing fuel filter 5 11 7 Urea tank 5 14 8 Checking and cleaning air cleaner 5 19 9 Adjusting tread 5 20 10 Greasing 5 21 11 Checking hoses 5 22 12 Ch...

Page 124: ...sh the hood opening handle under the hood front grill to the left as shown in the figure to un lock the hood J10O501A J10O502A 1 Opening covers Lift the hood with hands slightly Then the hood is autom...

Page 125: ...mplement attachment status Pre cleaner for cleanness Open the hood and check Engine oil level Coolant level Fan belt for looseness and damage A C belt for looseness and damage Sit on the driver s seat...

Page 126: ...the reservoir tank Add more coolant as necessary Do not open the cap when the en gine is hot Otherwise hot steam can burn you seriously Wait un til the engine is sufficiently cooled down WARNING If e...

Page 127: ...fin with water jet It can deform the fin NOTE 4 Checking and changing oils and fluids Cleaning radiator grill and condenser grill When working in a grassy field or working at night the radiator or con...

Page 128: ...the drain plug on the lower section of the engine to drain contaminated engine oil Since hot oil flows out of the en gine first be careful not to get burnt After draining oil tighten the en gine oil...

Page 129: ...he transmission first be care ful not to get burnt After draining fluid tighten the transmission fluid drain plug Pour the specified amount of the specified transmission fluid through the filler hole...

Page 130: ...UTION Inspecting and changing front axle oil 1 Inspection Pull out the dipstick wipe its tip and insert it again Then pull it out and check that the oil level is be tween the upper and lower limits If...

Page 131: ...ritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly CAUTION Make sure that the amount of fuel in the fuel tank is sufficient Avoid t...

Page 132: ...igh pressure filter When the indicator is turned on in red after the engine is started the element needs to be replaced Stop the engine and turn the cover counterclockwise with a spanner to remove it...

Page 133: ...ficient add more Fuel Use only low sulfur or ultra low sulfur diesel fuel 1 Fuel filler port When checking the fuel system or fueling keep flammable items such as a lit cigarette away from the tractor...

Page 134: ...conds J10O536A Periodically check the fuel filter and drain the water from it Other wise moisture may flow into the fuel unit of the engine resulting in critical faults in the fuel injection pump the...

Page 135: ...AUTION J10O537A 3 Tighten the drain valve Tighten the drain valve A at the bottom of the fuel filter Do not use tools to loosen the drain valve Use of tools may damage the drain valve CAUTION Cleaning...

Page 136: ...s die sel fuel gasoline and alcohol into the urea tank other than the rec ommended urea complying with ISO22241 or DIN70070 Do not add urea over the middle mark in the tank gauge The tank may overflow...

Page 137: ...treatment system and other parts in the ve hicle If using poor quality fuel foreign materials are collected in the SCR catalyst leading to piling up and breaking of the catalyst CAUTION Urea filter re...

Page 138: ...5 16 MAINTENANCE J10O540A J10O541A Remove the equalizing element Insert the tool till it clips on guide J10O542A Then ratate in clockwise direc tion as shown in front view J10O543A J10O544A...

Page 139: ...the filter J10O545A J10O545A J10O545A Insert Position Pull out Position Distance of the tool from SM when in pull out position ca 27mm J10O548A J10O549A Distance of the tool edge from SM when filter i...

Page 140: ...d kg m3 1 087 1 093 ISO 3675 or ISO 12185 Refractive index at 20 Ce 1 3814 1 3843 ISO 22241 2 Annex C Ammonia alkalinity m m b 0 2 ISO 22241 2 Annex D Biuret m m b 0 3 ISO 22241 2 Annex E Aldehyde mg...

Page 141: ...d in the ta ble and tracer element 8 Checking and cleaning air cleaner Check and clean the air cleaner pe riodically as follows Cleaning vacuum valve Pull out the valve with a hand and remove dust fro...

Page 142: ...tread can be adjusted by switching the rims and discs on the left and right sides For safety have tread adjustment performed by your dealer or work shop Never remove tires if there is no safe support...

Page 143: ...ning torque 1 600 1 800 Tightening torque 3 200 3 400 Unit mm 993F023a Standard Greasing points For general greasing points refer to the fuel oil and fluid specification chart See page 5 33 However ad...

Page 144: ...re risk Charge the battery only in a well ventilated area The battery produces highly flam mable hydrogen gas which can explode Keep flammable items and spark away from the battery The battery electro...

Page 145: ...add battery acid to the upper level If the battery terminal is cor roded it cannot deliver current If it is corroded or contaminat ed wipe it with sandpaper or a brush Charging Turn the ignition swit...

Page 146: ...Then disconnect the positive cable Charge the discharged battery for approx 30 minutes after the engine is started Make sure to connect the positive terminal first and connect the neg ative terminal...

Page 147: ...nect the battery and back to ON to resume normal operation The bat tery disconnect knob 1 is locat ed on the bracket to the right of the battery The battery disconnect knob may be removed for safety p...

Page 148: ...t in order to protect wirings Find the cause for blown fuses and replace them with the specified genuine parts 993F032a Cabin relay box This supplies power to the cabin control panel and cabin electri...

Page 149: ...he bulb with a new bulb with the same capacity Replacing turn signal lamp position lamp Remove the lamp lens using a flat bladed screwdriver Bulb Specifications Handlamp 12V55W 55W Trun signal lamp Fr...

Page 150: ...essive Adjusting clutch pedal play Adjust and fix the cable play so that the main valve inching spool stroke is 12 mm when the clutch pedal is fully depressed For precise adjustment have your system c...

Page 151: ...djust the tension of the A C compressor belt regularly Unscrew the tension adjusting bolt of the compressor belt Pull the bolt to adjust the ten sion Then tighten the bolt Press the center of the belt...

Page 152: ...the inflation pressure of the front and rear tires is correct If not adjust it to the specification Model Item Specifications Inflation pressure kg cm2 T854 T954 Front wheel 13 6 24 6PR 1 6 Rear wheel...

Page 153: ...600 Engine Engine oil cartridge Replace every 500hours After first 50hours Check daily 5 5 10 Cleaning fuel lter and re placing element Replace every 500hours Check daily 5 12 Radiator coolant Replace...

Page 154: ...igh pressure filter Replace when indicator is in red Front axle oil 5 8 Toe in 0 4 mm Greasing each part Add every 50 hours daily if working in watery field 5 21 Inching valve stroke Check frequently...

Page 155: ...oil drain hole Engine oil filler hole Transmission fluid drain hole 993F040a No Fluid type Specifications Capacity 1 Coolant Anti freeze 16 2 Engine API class CJ4 grade or higher Engine oil 15 3 Trans...

Page 156: ...osch control panel stops blinking release the external hitch lifting button Step 8 Set the dial to the set point 2 Step 9 Press the external hitch low ering button to lower the 3 point hitch Step 10 P...

Page 157: ...d an error code according to the following steps Step 1 The LED on the control panel stops for approx 2 seconds before indicating a code Step 2 After a brief stop it blinks for the number of the first...

Page 158: ...ontrol button for Raising 15 Indicates Connecting fFault of the Exterior Raise and Lower control button for Lowering 16 Indicates power Supply Fault of the Lift Arm controller In short Circuit to 10V...

Page 159: ...onnecting Fault of the Exterior raise and Lower Control Button for Lowering 16 Indicate Power Supply Fault of the Lift Arm Controller In short Circuit to 10V 17 Indicate Power Supply Fault of the Lift...

Page 160: ...MEMO...

Page 161: ...STORAGE AND DISPOSAL 1 Tractor storage 6 2 2 Usage and disposal 6 3 6...

Page 162: ...y 2 Drain coolant from the radiator Then make a label indicating No Coolant and fix it onto the steering wheel If antifreeze is already added it is not necessary to drain coolant 3 Add oil fluid and f...

Page 163: ...nment 1 Avoid overloading work as it can lead to incomplete combustion and emissions that can pollute the air 2 When changing oil including en gine oil transmission fluid hy draulic oil and coolant be...

Page 164: ...MEMO...

Page 165: ...TROUBLESHOOTING 1 Engine system 7 2 2 Clutch system 7 5 3 Brake system 7 5 4 Steering system 7 6 5 Hydraulic system 7 7 6 Electric system 7 8 7 A C heater system 7 9 7...

Page 166: ...cannot be increased Weak battery Poor ground Incorrect viscosity of engine oil Charge the battery Clean the contact and connect the ground firmly Change engine oil with proper viscosity The start mot...

Page 167: ...nd bleed the system Have it replaced by workshop Have it repaired by workshop Pull the fan belt If the crank pulley is moved it may indicate insufficient fuel and faulty nozzle The engine is overheate...

Page 168: ...Low engine oil level Low viscosity of engine oil Faulty pressure switch Defective oil pump Oil filter element clogged Add to the specified level Change oil with proper viscosity Replace the switch Hav...

Page 169: ...workshop Adjust the pedal free play 3 Brake system TROUBLE CAUSE ACTION Brake The brake does not operate Or the brake on one side oper ates only Excessive brake pedal free play Worn or seized liner D...

Page 170: ...rrect tire inflation pressure Vibration from each connection Adjust Set the left and right tires to the same specified pressure Tighten or replace connection The free movement of the steer ing wheel i...

Page 171: ...ring position Have it repaired by workshop Have it repaired by workshop Have it repaired by workshop The hydraulic pressure won t be increased Insufficient engine RPM Insufficient transmission fluid A...

Page 172: ...ry action The headlamp does not produce enough light Low charging level of battery Contact failure in wiring Charge Check clean and re tighten the ground and terminal The headlamp does not come on Blo...

Page 173: ...t Tighten the bolt Check It rotates abnormally Internal cause External cause Damaged internal part Clutch slipping No lubricant Loose belt Check and replace Check and replace Replenish Adjust Refriger...

Page 174: ...motor It produces abnormal noise Regular noise Irregular rattling noise Defective blower speed control dial Defective motor Interference with pulley Replace the switch Replace Adjust the compressor s...

Page 175: ...work To ensure safe agricultural work safety precautions for use of agricultural ma chinery are set by the National Institute of Agricultural Engineering Read this information thoroughly along with t...

Page 176: ...not drive if you are mentally unstable drunk un der the age of 16 not trained overworked sick un der the influence of drugs and any other reason that may affect normal operation of the machine Please...

Page 177: ...se to the machine keep them away and then drive the ma chine Do not load flammable explosive material diesel gasoline etc on the machine When getting on and off a truck have a helper give you signal a...

Page 178: ...ff the operating machine except for emergency Be cautious not to let anyone touch the belt Always check the connected area of belt When two people are working collaboratively ex change signals each ot...

Page 179: ...ick turning When driving at high speed do not slam on the brake Never slam on the brake especially when turning at high speed When loading unloading the machine Choose a place with a leveled and safe...

Page 180: ...while driving Measures against a fire Every working place with a risk of fire should be provided with a fire extinguisher Prevent a fire by taking measures such as making a smoking area Always wipe of...

Page 181: ...rame Also do not modify it Replace the damaged safety frame with a new one If the safety frame was removed for specialized work restore it immediately Be careful to touch dangerous area such as power...

Page 182: ...he following items can affect the tractor performance and safety Therefore these items repair should be done by your workshop Injection pump nozzle engine valve clearance hy draulic valve hydraulic pu...

Page 183: ...Appendix 1 1 Major specifications SP model 9 2 1 2 Major specifications SC model 9 3 2 Standard parts 9 6 3 Major consumables 9 7 9...

Page 184: ...speed Kw rpm 63 4 2 300 70 9 2 300 78 3 2 300 Operating fuel Diesel fuel Diesel fuel Diesel fuel Fuel tank capacity 110 110 110 Tires Rear wheel 13 6 24 13 6 24 13 6 24 16 9 34 16 9 34 18 4 34 Drivin...

Page 185: ...04 Total displacement cc 3 409 3 409 Power rotation speed Kw rpm 70 9 2 300 78 3 2 300 Operating fuel Diesel fuel Diesel fuel Fuel tank capacity 110 110 Tires Rear wheel 13 6 24 13 6 24 16 9 34 18 4 3...

Page 186: ...20 40 28 59 37 18 39 61 Reverse Low 0 42 0 56 0 78 1 02 1 26 1 69 2 37 3 08 3 76 5 03 7 05 9 17 12 74 17 05 23 90 31 09 High 0 48 0 65 0 90 1 18 1 46 1 95 2 74 3 56 4 35 5 81 8 15 10 60 14 74 19 72 2...

Page 187: ...C Range shift L M H Main shift 1 2 3 4 1 2 3 4 1 2 3 4 Forward 1 27 1 70 2 38 3 10 3 78 5 05 7 08 9 21 12 81 17 14 24 02 31 24 Reverse 1 26 1 69 2 37 3 08 3 76 5 03 7 05 9 17 12 74 17 05 23 90 31 09 R...

Page 188: ...nner 13 17 1 6 Double open ended spanner 19 22 1 7 Double open ended spanner 24 27 1 8 Grease pump 350 cc 1 9 Phillips screwdriver 6 100 1 10 Screwdriver 6 100 1 11 User s manual 1 12 Link pin 2 13 To...

Page 189: ...DIX J10O701A Fuel filter element J10O703A Engine oil filter J10O705A Hydraulic oil filter cartridge A C belt J10O704A J10O706A High pressure filter element 3 Major consumables Fan belt J10O377A Adjust...

Page 190: ...plicable item Quantity Remarks 1 Fuel filter element Fuel 1 2 Engine oil filter Engine oil 1 3 Hydraulic oil filter cartridge Hydraulic oil 2 4 Fan belt Engine 1 5 A C belt A C 1 6 High pressure filte...

Page 191: ...INDEX 1 INDEX 10 2 10...

Page 192: ...ESSOR BELT 5 29 CHECKING AND ADJUSTING EACH PART 5 28 CHECKING AND ADJUSTING FAN BELT 5 29 CHECKING AND ADJUSTING WATER PUMP BELT 5 29 CHECKING AND CHANGING ENGINE OIL 5 5 CHECKING AND CHANGING OILS A...

Page 193: ...NDITION 3 4 ENGINE OIL PRESSURE 3 9 ENGINE STARTING 3 2 ENGINE STOPPING 3 3 ENGINE SYSTEM 7 2 ERROR CODE DISPLAY FOR HYDRAULIC SYSTEM 5 35 ERROR CODE DISPLAY OF CONTROL PANEL STATUS LED 5 35 EXTERNAL...

Page 194: ...ONG TERM STORAGE 6 2 LOW FUEL LEVEL WARNING LAMP 3 9 LOWER LINK 2 41 LOWER LINK CONNECTING HOLE 2 40 M MAIN SWITCH 2 3 MAINTENANCE 5 1 MAJOR CONSUMABLES 9 7 MAJOR SPECIFICATIONS SC MODEL 9 3 MAJOR SPE...

Page 195: ...P SLOPE 3 7 STARTING OFF SHIFTING AND DRIVING 3 5 STEERING SYSTEM 7 6 STOPPING 3 3 STOPPING AND PARKING 3 6 STORAGE AND DISPOSAL 6 1 SUPPLY TERM FOR SERVICE PARTS 1 10 SWITCHES AND INSTRUMENT PANEL 2...

Page 196: ...MEMO...

Page 197: ...WARRANTY 1 WARRANTY 11 2 11...

Page 198: ...o abuse ne glect improper maintenance or un approved modifications of your engine Your emission control sys tem may include those parts listed below 1 Fuel Metering System Fuel Supply Pump HP Pump Inj...

Page 199: ...uty off road en gine owner you should however be aware that DOOSAN INFRACORE and DICEA may deny you warran ty coverage if your heavy duty off road engine or a part has failed due to abuse neglect impr...

Page 200: ...e glect improper maintenance or un approved modifications of your engine Your emission control sys tem may include those parts listed below 1 Fuel Metering System Fuel Supply Pump HP Pump Injector Com...

Page 201: ...warranty solely for the lack of re ceipts or for your failure to ensure the performance of all scheduled maintenance As the heavy duty off road en gine owner you should however be aware that DOOSAN I...

Page 202: ...anty 24 months 1 000 Hours This Limited warranty will cover the period from the date of delivery to the original purchaser from an authorized TYM dealer for a term of 24 month or 1 000 operating hours...

Page 203: ...ot be warranted in any way by TYM For information about the warranty or to obtain warranty service on such parts Dealers should contact the manufacturer directly 3 The Limited Warranty is exclusive an...

Page 204: ...ion as thinner or acetone because these can erase characters or pictures If washed with high pressured water a decal may be peeled off Do not apply high pressured water directly onto decals If a safet...

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