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408-1610

T"-HEAD CrimpingTools

Rev G

2 of 10

Tyco Electronics Corporation

PIDG INSULATION

RESTRICTING

NYLON

TERMINALS

MS 7928/1-1

through -10

PRODUCT

TOOL NO. AND

HANDLE

COLOR CODE

DOT

CODE

WIRE

RANGE

OR SIZE

WIRE INSULATION

DIAMETER

RANGE

59170

59250

RED AND BLUE

ONE DOT

26

INSULATION

COLOR CODE

YELLOW W/3

BLACK STRIPES

WIRE STRIP LENGTH

Terminals

Splices

Min.

Max.

Min.

Max.

24

0.66-1.40 [.026 - .055]

0.79-1.40 [.031 - .055]

YELLOW W/3

BLUE STRIPES

6.35 [.25]

7.11 [.28]

ĊĊ

ĊĊ

PIDG TERMINALS

MS 25036-143

through -147

(Class 1 Only)
PIDG RADIATION

RESISTANT

TERMINALS

MS 7928/4-143

through -147

ONE DOT

26 - 24

ĊĊ

YELLOW

NATURAL

W/YELLOW STRIPE

5.08 [.20]

5.84 [.23]

ĊĊ

ĊĊ

PIDG VINYL &

NYLON TERM. OR

SPLICE & 26-22 AWG

PLASTI-GRIP

BUTT SPLICE

59275

YELLOW AND

WHITE

ONE DOT

TWO DOTS

26 - 22

24 - 20

ĊĊ

ĊĊ

YELLOW

WHITE

4.06 [.16]

4.83 [.19] 4.32 [.17] 5.08 [.20]

4.83 [.19]

5.59 [.22] 5.59 [.22] 6.35 [.25]

PIDG VINYL AND

NYLON TERMINALS

AND SPLICES

ALSO PLASTI-GRIP

22-16 AND 16-14

TERMINALS

59300

RED AND WHITE

59170

59250

RED AND BLUE

TWO DOTS

24 - 20

ĊĊ

WHITE

4.83 [.19]

5.59 [.22] 5.59 [.22] 6.35 [.25]

ONE DOT

22 - 16

ĊĊ

RED

5.08 [.20]

5.84 [.23] 6.35 [.25] 7.11 [.28]

ONE DOT

22 - 16

ĊĊ

RED

TWO DOTS

16 - 14

ĊĊ

BLUE

5.08 [.20]

5.84 [.23] 6.35 [.25] 7.11 [.28]

PIDG RADIATION

RESISTANT

TERMINALS AND

SPLICES

59275

YELLOW

AND WHITE

NATURAL

W/YELLOW STRIPE

NATURAL W/WHITE STRIPE

ONE DOT

26 - 24

SPLICE ONLY

TWO DOTS

24 - 20

ĊĊ

ĊĊ

ĊĊ

4.32 [.17] 5.08 [.20]

4.83 [.19]

5.59 [.22] 5.59 [.22] 6.35 [.25]

NATURAL

W/YELLOW STRIPE

ONE DOT

26 - 24

TERMINALS ONLY

59300

RED AND WHITE

5.08 [.20]

5.84 [.23]

ĊĊ

ĊĊ

TWO DOTS

24 - 20

ĊĊ

NATURAL W/WHITE STRIPE 4.83 [.19]

5.59 [.22] 5.59 [.22] 6.35 [.25]

ONE DOT

22 - 16

ĊĊ

NATURAL W/RED STRIPE

5.08 [.20]

5.84 [.23] 6.35 [.25] 7.11 [.28]

NATURAL

W/YELLOW STRIPE

ONE DOT

26 - 24

TERMINALS ONLY

59170

59250

RED AND BLUE

5.08 [.20]

5.84 [.23]

ĊĊ

ĊĊ

22 - 16

ĊĊ

NATURAL W/RED STRIPE

TWO DOTS

16 - 14

ĊĊ

NATURAL W/BLUE STRIPE

5.08 [.20]

5.84 [.23] 6.35 [.25] 7.11 [.28]

59275

YELLOW AND

WHITE

ONE DOT

26
24

YELLOW W/BLACK STRIPE

YELLOW W/BLUE STRIPE

4.83 [.19]

5.59 [.22]

ĊĊ

ĊĊ

PIDG INSULATION

RESTRICTING

NYLON

TERMINALS

22

0.97-2.79 [.038 - .110]

RED W/GREEN STRIPE

20

1.17-2.79 [.046 - .110]

RED W/RED STRIPE

18

1.42-2.79 [.056 - .110]

RED W/WHITE STRIPE

22

0.97-2.79 [.038 - .110]

RED W/GREEN STRIPE

20

1.17-2.79 [.046 - .110]

RED W/RED STRIPE

18

1.42-2.79 [.056 - .110]

RED W/WHITE STRIPE

16

1.60-3.30 [.063 - .130]

BLUE W/BLUE STRIPE

14

1.98-3.30 [.078 - .130]

BLUE W/GREEN STRIPE

59300

RED AND WHITE

ONE DOT

6.35 [.25]

7.11 [.28]

ĊĊ

ĊĊ

59170

RED AND BLUE

ONE DOT

TWO DOTS

PLASTI-GRIP

Terminal

Spare Wire

Cap

PIDG Type

Terminals

PIDG Butt Splice

PLASTI-GRIP

Butt Splice

Color Stripe

on Radiation

Resistant

3 Equally

Spaced Color

Stripes on

Nylon Terminals

Insulation

Restricting

(Nylon or

TEFLON)

Color

Stripe on

Radiation

Resistant

Figure 2 (cont’d)

0.66-1.40 [.026 - .055]
0.79-1.40 [.031 - .055]

Summary of Contents for 59170

Page 1: ...gh 14 S PIDG Radiation Resistant Terminals and Splices on stranded copper wire sizes 26 through 14 S PLASTI GRIP Terminals on solid or stranded copper wire sizes 22 through 14 S PLASTI GRIP Butt Splices on solid or stranded copper wire sizes 26 through 22 S Spare Wire Caps on solid or stranded copper wire sizes 22 through 14 Dimensions on this sheet are in millimeters with inch equivalent dimensio...

Page 2: ...L W YELLOW STRIPE NATURAL W WHITE STRIPE ONE DOT 26 24 SPLICE ONLY TWO DOTS 24 20 ĊĊ ĊĊ ĊĊ 4 32 17 5 08 20 4 83 19 5 59 22 5 59 22 6 35 25 NATURAL W YELLOW STRIPE ONE DOT 26 24 TERMINALS ONLY 59300 RED AND WHITE 5 08 20 5 84 23 ĊĊ ĊĊ TWO DOTS 24 20 ĊĊ NATURAL W WHITE STRIPE 4 83 19 5 59 22 5 59 22 6 35 25 ONE DOT 22 16 ĊĊ NATURAL W RED STRIPE 5 08 20 5 84 23 6 35 25 7 11 28 NATURAL W YELLOW STRIPE...

Page 3: ...sed Dot code will disappear after heat sealing environment sealed splices 4 WIRE STRIPPING AND CRIMPING PROCEDURES Refer to Section 5 for insulation crimp adjustment Do not re terminate the splices or terminals 4 1 PIDG and PLASTI GRIP Terminals and Splices 1 Strip wire to dimensions listed in Figure 2 Do not use wires with nicked or missing conductor strands 2 Open crimping dies by closing handle...

Page 4: ...ded portion of the tool Refer to Section 3 Do not use wire with nicked or missing conductor strands 2 Place tool insulation adjustment indicator in Position 4 3 Close tool handles until crimping jaws partially close but leave enough space for cap to be inserted between dies 4 Raise locator so that end of cap rests against the recessed surface of the locator as shown in Figure 5 Figure 5 Spare Wire...

Page 5: ...beyond end of wire barrel Check for correct strip length 6 Excessive flash or extruded insulation wrong tool terminal or splice combination or damaged dies 7 Wire insulation entered wire barrel 8 Nicked or missing conductor strands 9 Splice was reversed in dies tool s locator was not seated in window indent of splice PIDG PLASTI GRIP Terminals PIDG Butt Splice 1 2 5 3 4 5 8 7 6 3 Wire Stop 4 6 2 1...

Page 6: ...ot bottomed in recess of locator 8 Nicked or missing conductor strands PLASTI GRIP Butt Splice 8 No nicked or missing conductor strands 9 Crimp centered on wire barrel 10 Splice insulation is in contact with wire insulation 9 Crimp not centered on wire barrel Tool locator not seated in window indent 10 Splice insulation is not in contact with wire insulation 1 5 2 11 3 9 4 8 5 7 2 1 3 4 8 6 Wire S...

Page 7: ... shipment new tools should be inspected in accordance with Section 7 when received in your plant Due to the precision design it is important that no parts of these tools be interchanged except those replacement parts listed in Figure 12 7 1 Cleaning The tool should be immersed handles partially closed in degreasing compound to remove accumulated dirt grease and foreign matter Make certain the degr...

Page 8: ...ulation crimping chambers with the proper NO GO plug gages in the same manner as Steps 2 and 4 See Figure 11 Detail B If the crimping areas conform to the gage inspection the tool is considered dimensionally correct If the crimping areas do not conform to the inspection the tool must be repaired Refer to Section 8 REPLACEMENT AND REPAIR 7 5 Ratchet Control Inspection Obtain a 025 mm 001 in shim th...

Page 9: ...gure 9 Suggested Plug Gage Design Insulation Crimping Chamber GO NO GO GO Dim D NO GO Dim D Die Closure Configuration W 6 35 250 Typ C TOOL WIRE SIZE GAGE ELEMENT DIMENSION D WIDTH NUMBER AWG GO NO GO W Max 59170 and 59250 22 16 0 762 0 770 0300 0303 2 791 2 794 1099 1100 3 18 125 59170 and 59250 16 14 1 016 1 024 0400 0403 3 045 3 048 1199 1200 3 18 125 59275 26 22 0 762 0 770 0300 0303 2 029 2 0...

Page 10: ...letely through the die closure GO gage must pass completely through the die closure Insulation Adjustment Indicator in Position 1 Insulation Adjustment Indicator in Position 4 1 2 With Handles Closed Approx Dim 73 03 2 875 Short Handle 73 03 2 875 Long Handle Approx 203 2 8 00 Short Handle 244 48 9 625 Long Handle NOTE i Some tools require the removal of the locator to gage the tool TOOL NUMBERS A...

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