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Tyco 59170, User Manual

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Tyco 59170 User Manual Download Page 9

408-1610

T"-HEAD Crimping Tools

9 of 10

Rev G

Tyco Electronics Corporation

Suggested Plug Gage Design- Wire Barrel Crimping Chamber

B" Dia.

B" Dia.

NO-GO Dim.

GO Dim.

Die Closure

Configuration

50.8 [2.00] Min. Typ.

TOOL

WIRE SIZE

GAGE ELEMENT DIMENSION B"

NUMBER

AWG

GO

NO-GO

59170 and 59250

22 - 16

2.769 - 2.776 [.1090 - .1093]

2.918 - 2.921 [.1149 - .1150]

59170 and 59250

16 - 14

3.023 - 3.030 [.1190 - .1193]

3.172 - 3.175 [.1249 - .1250]

59275

26 - 22

1.600 - 1.608 [.0630 - .0633]

1.750 - 1.753 [.0689 - .0690]

59275

24 - 20

2.261 - 2.268 [.0890 - .0893]

2.410 - 2.413 [.0949 - .0950]

59300

24 - 20

2.261 - 2.268 [.0890 - .0893]

2.410 - 2.413 [.0949 - .0950]

59300

22 - 16

2.769 - 2.776 [.1090 - .1093]

2.918 - 2.921 [.1149 - .1150]

Use solder slug and crimp height comparator. (Reference 408-7424)

TOOL

NUMBER

WIRE SIZE

AWG

SOLDER SLUG

CRIMP HEIGHT

SOLDER SLUG

DIAMETER REFERENCE

69692-1

26 - 24

2.34 + 0.05 [.092 + .002]

1/8 Diameter

22 - 20

2.69 + 0.05 [.106 + .002]

1/8 Diameter

69693-1

18 - 16

3.35 + 0.05 [.132 + .002]

#18 - 1/8 Dia. #16 - 3/16 Dia.

14

3.86 + 0.05 [.152 + .002]

3/16 Diameter

Figure 9

Suggested Plug Gage Design- InsulationCrimping Chamber

GO

NO-GO

GO Dim.

D"

NO-GO Dim.

D"

Die Closure

Configuration

W"

6.35 [.250] Typ.

C"

TOOL

WIRE SIZE

GAGE ELEMENT DIMENSION D"

WIDTH

NUMBER

AWG

GO

NO-GO

W" (Max.)

59170 and 59250

22 - 16

0.762 - 0.770 [.0300 - .0303]

2.791 - 2.794 [.1099 - .1100]

3 18 [ 125]

59170 and 59250

16 - 14

1.016 - 1.024 [.0400 - .0403]

3.045 - 3.048 [.1199 - .1200]

3.18 [.125]

59275

26 - 22

0 762 - 0 770 [ 0300 - 0303]

2 029 - 2 032 [ 0799 - 0800]

2 36 [ 093]

59275

24 - 20

0.762 - 0.770 [.0300 - .0303]

2.029 - 2.032 [.0799 - .0800]

2.36 [.093]

59300

24 - 20

0 762 - 0 770 [ 0300 - 0303]

2 791 - 2 794 [ 1099 - 1100]

3 18 [ 125]

59300

22 - 16

0.762 - 0.770 [.0300 - .0303]

2.791 - 2.794 [.1099 - .1100]

3.18 [.125]

Use solder slug and crimp height comparator. (Reference 408-7424)

TOOL

WIRE SIZE

DIE CLOSURE DIM'S. C"

SOLDER SLUG

WIDTH

TOOL

NO.

WIRE SIZE

AWG

Set Insulation Adj. Indicator

at No. 1 Posn (GO)

Set Insulation Adj. Indicator

at No. 4 Posn (NO-GO)

SOLDER SLUG

DIAMETER REFERENCE

WIDTH

W" (MAX.)

69692-1

26 - 24

0.635 [.0250]

1.905 [.0750]

1/8 Diameter

2.36 [.093]

69692-1

22 - 20

0.889 [.0350]

2.159 [.0850]

1/8 Diameter

2.36 [.093]

69693-1

18 - 16

O.762 [.0300]

2.794 [.1100]

#18 - 1/8 Dia. #16 - 3/16 Dia. 3.18 [.125]

69693-1

14

1.016 [.0400]

3.048 [.1200]

3/16 Diameter

3.18 [.125]

Figure 10

Summary of Contents for 59170

Page 1: ...gh 14 S PIDG Radiation Resistant Terminals and Splices on stranded copper wire sizes 26 through 14 S PLASTI GRIP Terminals on solid or stranded copper wire sizes 22 through 14 S PLASTI GRIP Butt Splices on solid or stranded copper wire sizes 26 through 22 S Spare Wire Caps on solid or stranded copper wire sizes 22 through 14 Dimensions on this sheet are in millimeters with inch equivalent dimensio...

Page 2: ...L W YELLOW STRIPE NATURAL W WHITE STRIPE ONE DOT 26 24 SPLICE ONLY TWO DOTS 24 20 ĊĊ ĊĊ ĊĊ 4 32 17 5 08 20 4 83 19 5 59 22 5 59 22 6 35 25 NATURAL W YELLOW STRIPE ONE DOT 26 24 TERMINALS ONLY 59300 RED AND WHITE 5 08 20 5 84 23 ĊĊ ĊĊ TWO DOTS 24 20 ĊĊ NATURAL W WHITE STRIPE 4 83 19 5 59 22 5 59 22 6 35 25 ONE DOT 22 16 ĊĊ NATURAL W RED STRIPE 5 08 20 5 84 23 6 35 25 7 11 28 NATURAL W YELLOW STRIPE...

Page 3: ...sed Dot code will disappear after heat sealing environment sealed splices 4 WIRE STRIPPING AND CRIMPING PROCEDURES Refer to Section 5 for insulation crimp adjustment Do not re terminate the splices or terminals 4 1 PIDG and PLASTI GRIP Terminals and Splices 1 Strip wire to dimensions listed in Figure 2 Do not use wires with nicked or missing conductor strands 2 Open crimping dies by closing handle...

Page 4: ...ded portion of the tool Refer to Section 3 Do not use wire with nicked or missing conductor strands 2 Place tool insulation adjustment indicator in Position 4 3 Close tool handles until crimping jaws partially close but leave enough space for cap to be inserted between dies 4 Raise locator so that end of cap rests against the recessed surface of the locator as shown in Figure 5 Figure 5 Spare Wire...

Page 5: ...beyond end of wire barrel Check for correct strip length 6 Excessive flash or extruded insulation wrong tool terminal or splice combination or damaged dies 7 Wire insulation entered wire barrel 8 Nicked or missing conductor strands 9 Splice was reversed in dies tool s locator was not seated in window indent of splice PIDG PLASTI GRIP Terminals PIDG Butt Splice 1 2 5 3 4 5 8 7 6 3 Wire Stop 4 6 2 1...

Page 6: ...ot bottomed in recess of locator 8 Nicked or missing conductor strands PLASTI GRIP Butt Splice 8 No nicked or missing conductor strands 9 Crimp centered on wire barrel 10 Splice insulation is in contact with wire insulation 9 Crimp not centered on wire barrel Tool locator not seated in window indent 10 Splice insulation is not in contact with wire insulation 1 5 2 11 3 9 4 8 5 7 2 1 3 4 8 6 Wire S...

Page 7: ... shipment new tools should be inspected in accordance with Section 7 when received in your plant Due to the precision design it is important that no parts of these tools be interchanged except those replacement parts listed in Figure 12 7 1 Cleaning The tool should be immersed handles partially closed in degreasing compound to remove accumulated dirt grease and foreign matter Make certain the degr...

Page 8: ...ulation crimping chambers with the proper NO GO plug gages in the same manner as Steps 2 and 4 See Figure 11 Detail B If the crimping areas conform to the gage inspection the tool is considered dimensionally correct If the crimping areas do not conform to the inspection the tool must be repaired Refer to Section 8 REPLACEMENT AND REPAIR 7 5 Ratchet Control Inspection Obtain a 025 mm 001 in shim th...

Page 9: ...gure 9 Suggested Plug Gage Design Insulation Crimping Chamber GO NO GO GO Dim D NO GO Dim D Die Closure Configuration W 6 35 250 Typ C TOOL WIRE SIZE GAGE ELEMENT DIMENSION D WIDTH NUMBER AWG GO NO GO W Max 59170 and 59250 22 16 0 762 0 770 0300 0303 2 791 2 794 1099 1100 3 18 125 59170 and 59250 16 14 1 016 1 024 0400 0403 3 045 3 048 1199 1200 3 18 125 59275 26 22 0 762 0 770 0300 0303 2 029 2 0...

Page 10: ...letely through the die closure GO gage must pass completely through the die closure Insulation Adjustment Indicator in Position 1 Insulation Adjustment Indicator in Position 4 1 2 With Handles Closed Approx Dim 73 03 2 875 Short Handle 73 03 2 875 Long Handle Approx 203 2 8 00 Short Handle 244 48 9 625 Long Handle NOTE i Some tools require the removal of the locator to gage the tool TOOL NUMBERS A...

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