Tyco 59170, User Manual

Page: 3 / 10

408-1610
T"-HEAD Crimping Tools
3 of 10 Rev G
Tyco Electronics Corporation
Figure 2 (end)
PIDG
STRATO-THERM
TERMINALS
ONE DOT 26 - 24 BLACK ĊĊ
4.06 [.16] 4.83 [.19] ĊĊ ĊĊ
69692-1
BLACK AND
GREEN
TWO DOTS 22 - 20 GREEN ĊĊ
ONE DOT 18 - 16 ORANGE ĊĊ
5.08 [.20] 5.84 [.23] ĊĊ ĊĊ
69693-1
ORANGE AND
WHITE
TWO DOTS 14 WHITE ĊĊ
PIDG
INSULATION
RESTRICTING
TEFLON
STRATO-THERM
TERMINALS
ONE DOT
26 BLACK 0.66-1.40 [.026 - .055]
4.83 [.19] 5.59 [.22] ĊĊ ĊĊ
69692-1
BLACK
AND
GREEN
24 BLUE 0.79-1.40 [.031 - .055]
22 GREEN 0.97-2.79 [.038 - .110]
6.35 [.25] 7.11 [.28] ĊĊ ĊĊ TWO DOTS
20 RED 1.17-2.79 [.046 - .110]
ONE DOT
69693-1
ORANGE
AND
WHITE
18 WHITE 1.42-2.79 [.056 - .110]
16 BLUE 1.60-3.30 [.063 - .130]
6.35 [.25] 7.11 [.28] ĊĊ ĊĊ
TWO DOTS 14 GREEN 1.98-3.30 [.078 - .130]
PRODUCT
TOOL NO. AND
HANDLE
COLOR CODE
DOT
CODE
WIRE
RANGE
SEAL LINER
COLOR CODE
INSULATION
COLOR CODE
WIRE STRIP LENGTH
Min. Max.
59250
AND
59170
RED AND BLUE
SPARE WIRE CAP
NO. 328307
SPARE WIRE CAP
NO. 328308
7.87 [.31] 8.64 [.34]
ONE DOT 22 - 18 ĊĊ RED
TWO DOTS 16 - 14 ĊĊ BLUE
PRODUCT
TOOL NO. AND
HANDLE
COLOR CODE
DOT
CODE
WIRE
RANGE
OR SIZE
WIRE INSULATION
DIAMETER
RANGE
INSULATION
COLOR CODE
WIRE STRIP LENGTH
Terminals Splices
Min. Max. Min. Max.
Refer to tool label for color code information.
Note that Figure 2 indicatesthe number of dots
that appear embossed on a crimped terminal,
splice or cap. Observe the dot code on finished
crimp to insure that correct product and tool
combination wasused.
Dot code will disappear after heat sealing
environment sealed splices.
4. WIRE STRIPPING AND CRIMPING PROCEDURES
Refer to Section 5 for insulation crimp
adjustment.
Do not re-terminate the splices or terminals.
4.1. PIDG and PLASTI-GRIP Terminals and Splices
1. Strip wire to dimensions listed in Figure 2.
Do not use wires with nicked or missing
conductor strands
2. Open crimping dies by closing handles until
ratchet releases. See Figure 1. Note, that once
ratchet is engaged, handles cannot be opened until
they are first fully closed.
Crimp the color coded terminals and splices in the
matching color coded portion of the tool. Refer to
Section 3.
3. Place terminal in crimping dies so that terminal
tongue slides under locator. See Figure 3.
4. Raise locator and place splice under locator as
shown in Figure 4. Splice window indent faces top
of tool.
To properly position pre-insulated sealed splice,
apply and maintain pressure against end of splice
until Step 5 iscompleted. See Figure 4.
5. Press quick take–up trigger and close handles
until terminal or splice is held firmly in place. Do
not deform terminal or splice wire barrel.
6. Insert stripped wire into terminal until conductor
butts against locator. See Figure 3. Insert stripped
wire into splice until conductor butts against splice
wire stop. See Figure 4.
Do not allow wire insulation to enter wire barrel.
7. Hold wire in position and complete crimp by
closing handles until the ratchet releases.
8. Refer to Section 6 and Figure 6 or 7 for terminal
or splice “Crimp Inspection” procedure.
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CAUTION
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