Tyco Fire Protection Products ANSUL PS-1000 Operation And Maintenance Manual Download Page 5

Page: 5 / 80

SECTION

PAGE/FORM NO./PART NO.

________

_______________________

Assembly

1 – 3

Operation

Recharge

5 – 7

Inspection

Maintenance

9 – 11

Temperature Correction Charts

F-8833, F-8834

Nitrogen Cylinder Valves

F-81397

Service and Repair

F-8832

Pressure Regulator Test Manual

F-78695

AUTOMAN II-C Releasing Device Manual

PN17788

AUTOMAN II-C Explosion Proof

PN31496

Releasing Device Manual

Parts Lists/Prints

TABLE OF CONTENTS

Summary of Contents for ANSUL PS-1000

Page 1: ...ANSUL FIRE SUPPRESSION SYSTEM OPERATION AND MAINTENANCE MANUAL Part No 78661 03...

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Page 3: ...ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS ANSUL FIRE SUPPRESSION SYSTEM MODEL PS 150 PS 300 PS 500 PS 1000 PS 2000 PS 3000 TYCO FIRE PROTECTION PRODUCTS MARINETTE WISCONSIN 54143 2542...

Page 4: ...rom hourly to monthly based on the needs of the situation Inspections should always be conducted at regular intervals Maintenance to provide maximum assurance that the system will operate effectively...

Page 5: ...ion 8 Maintenance 9 11 Temperature Correction Charts F 8833 F 8834 Nitrogen Cylinder Valves F 81397 Service and Repair F 8832 Pressure Regulator Test Manual F 78695 AUTOMAN II C Releasing Device Manua...

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Page 7: ...dome is directed away from tank NOTICE If bursting disc requires replacement order as follows System Model No Disc Part No ________________ ____________ PS 150 1568 PS 300 1568 PS 500 1905 PS 1000 311...

Page 8: ...3 d Raise puncture pin to assure safe cartridge installation e Screw cartridge into actuator and hand tighten f Replace cartridge guard and insert ring pin through guard into puncture lever link g Sea...

Page 9: ...nk valve to OPEN position 22 Insert ring pin through valve handle into bracket and seal with visual inspection seal Part No 25940 23 To give maximum assurance that the system will operate effectively...

Page 10: ...vate remote manual electric pull station in accordance with manufacturer s instructions OR Pull ring pin push RED strike button on AUTOMAN II C releasing device This is not an option when provided wit...

Page 11: ...follows System Model No Disc Part No ________________ ____________ PS 150 1568 PS 300 1568 PS 500 1905 PS 1000 3117 PS 2000 3 inch 3117 PS 3000 3 inch 3117 PS 2000 4 inch 13355 PS 3000 4 inch 13355 f...

Page 12: ...at puncture pin is fully retracted to assure safe cartridge installation e Screw cartridge into actuator and hand tighten f Replace cartridge guard and install screws 14 When Provided If remote actuat...

Page 13: ...g device 23 Repeat Steps 20 21 b 21 c and 22 for each additional detector 24 After verifying operation of final detector reset control unit and rearm releasing device repeating Steps 20 21 b and 21 c...

Page 14: ...ine detectors for mechanical damage corrosion and obstructions NOTICE Do not activate detection system Should activation of detection system be desired the maintenance examination procedures following...

Page 15: ...It is a precision product Do not bend or kink it Install only one bursting disc per tank b Disconnect the union elbow c Disassemble the SILVER bursting disc flange s or union d Clean mating surface of...

Page 16: ...ompletion of all steps is vital to assure that the system will operate effectively and safely If additional actuators are provided alternate use of the actuators is recommended 24 Check each nitrogen...

Page 17: ...all cartridge in AUTOMAN II C releasing device by completing the following steps a Check that releasing device is in the cocked position If not repeat Steps 15 b and 15 c NOTE If release will not rema...

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Page 19: ...ing Nitrogen Cylinder Pressures One Stanton Street Marinette WI 54143 2542 USA 1 715 735 7411 www ansul com 2018 Johnson Controls All rights reserved All specifications and other information shown wer...

Page 20: ...e of 1450 psi 100 bar on the pressure gauge The temperature of the cylinder is 40 F 4 C Reference to the chart shows that this is above the temperature correction line and the cylinder does not need t...

Page 21: ...itrogen Cylinder Pressures One Stanton Street Marinette WI 54143 2542 USA 1 715 735 7411 www ansul com 2018 Johnson Controls All rights reserved All specifications and other information shown were cur...

Page 22: ...ture of the cylinder is 80 F 27 C Reference to the chart shows that this is above the temperature correction line and the cylinder does not need to be replaced 2 One of the nitrogen cylinders of an AN...

Page 23: ...78707 78707 N A 5 Safety Disc and Washer 78711 78711 419102 6 Plug Safety Relief 78709 78709 N A 4 5 6 2 3 1 002563 RS Standard Valve 4 6 2 1 002564 RS Quick Opening Valve 5 5 7 6 3 1 4 002565 2 Pneum...

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Page 25: ...ent hole with a stiff unbreakable wire probe of lesser diam eter that vent hole Threads corroded nicked cross Replace destroying affected cap to prevent reuse threaded or worn Cut checked deformed sti...

Page 26: ...pplicable parts list Nitrogen Cylinder Rust spots pits and corrosion deposits Clean corroded areas with a wire brush replacing cylinder if there is any corrosion penetration or repaint using a primer...

Page 27: ...adjust screw or bracket replace bracket Worn or missing protective cylinder Replace webbing Part No 3360 or grommet Part No 8688 bracket webbing or grommet Wrong cylinder retaining bracket Replace br...

Page 28: ...ting other than the hose to reel connection Pneumatic Actuation Corroded jammed or broken Clean repair to free movement or replace System puncture lever Dull bent or damaged puncture pin Replace pin m...

Page 29: ...LARGE DRY CHEMICAL TWIN AGENT AFFF HALON 1211 AND AQUASONIC NITROGEN OPERATED SYSTEMS Pressure Regulator Test Manual 002694...

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Page 31: ...t Part No 78689 includes the following components see Figure 1 Test Kit Assembly Includes Pressure Relief Valve Low Pressure Gauge 3 8 in Male Quick Connect Plug 3 8 in Ball Valve Flow Restrictor Exha...

Page 32: ...Tank Valve at tank inlet 2 Make certain Blue Hose Clean Out Valve is closed AQUASONIC System 1 Pull ring pin and close Red Nitrogen Shut off Valve at tank inlet 2 Pull ring pin and close Black Water L...

Page 33: ...conds In order to conserve nitrogen this test should not exceed 3 seconds The test kit gauge must read as follows Minimum Required Regulator Flow Pressure Model Part No psi bar ________ _______ ______...

Page 34: ...psi bar ________ _______ _________ _________ Rego 14796 14797 210 14 5 230 15 9 Rego 19821 or 65 4 5 85 5 9 Subsurface 16123 16124 TABLE 3 9 Observe test kit gauge while opening test kit valve for 2 3...

Page 35: ...efore test 2 Reassemble union and wrench tighten AQUASONIC System 1 Open Red Nitrogen Line Shut off Valve at low pressure nitro gen manifold Insert ring pin through valve handle into bracket and insta...

Page 36: ...ire suppression system indicates a pressure of 1350 psi 93 bar on the pres sure gauge The temperature of the cylinder is 80 F 27 C Reference to the chart shows that this is below the minimum recommend...

Page 37: ...ders of an ANSUL fire suppression system indicates a pressure of 1600 psi 110 3 bar on the pressure gauge The temperature of the cylinder is 80 F 27 C Reference to the chart shows that this is below t...

Page 38: ...chart shows that this is above the temperature correction line and the cylinder does not need to be replaced 2 One of the nitrogen cylinders of an ANSUL AQUASONIC fire suppression system indicates a p...

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Page 41: ...INSTALLATION ANSUL OPERATION AND AUTOMAN II C MAINTENANCE RELEASING MANUAL DEVICE ANSUL 001799...

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Page 43: ...icular interest depending upon one s responsibility ANSUL AUTOMAN II C is an electrical mechanical device It requires periodic care Maintenance to provide maximum assurance that your releasing device...

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Page 45: ...remote manual cable pull station ANSUL AUTOMAN II C RELEASING DEVICE FIGURE 1 004300 1 VISUAL INDICATOR WINDOW 2 WIRING INSTRUCTIONS 3 RELEASE MECHANISM 4 RESET LEVER 5 STRIKE BUTTON 6 ELECTRIC SWITC...

Page 46: ...tion Operation and Maintenance Manual pro vided with the Ansul Fire Suppression System for the maximum allowable length of actuation line piping INSTALLATION INSTRUCTIONS UL R5998 6 16 95 Page 2 TO EX...

Page 47: ...secure 1 2 in 13 mm rigid conduit from ANSUL AUTOMAN II C release assembly to pull station using pulley elbows Part No 45771 for changes in direction Do not use more than 8 pulley elbows between the r...

Page 48: ...d install jumper J2 across terminals 4 and 5 Terminals 1 through 3 are provided for auxiliary device con nections Auxiliary equipment is controlled through the action of switch S1 Refer to the followi...

Page 49: ...the Installation Operation and Maintenance Manual s furnished with the Ansul Fire Suppression System and disarm remove the agent tank assembly actuation mechanism before test firing 2 Check ANSUL AUTO...

Page 50: ...and replace if cartridge weight is 1 4 oz 7 1 g or more below weight stamped on car tridge Install fully charged cartridge and hand tighten Refer to the Installation Operation and Maintenance Manual p...

Page 51: ...TRIKE button and open enclo sure 2 Insert ring pin as shown in Figure 9 3 Remove cartridge and install safety shipping cap 4 Perform steps 2 through 4 in the TEST OF WIRING section on page 5 5 Perform...

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Page 54: ...Part No 17788 09 1995 Ansul Incorporated Litho in U S A ANSUL INCORPORATED ONE STANTON STREET MARINETTE WI 54143 2542...

Page 55: ...ANSUL AUTOMAN II C EXPLOSION PROOF RELEASING DEVICE Installation Operation and Maintenance Manual 001799...

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Page 57: ...of particular interest depending upon one s responsibility ANSUL AUTOMAN Il C is an electrical mechanical device It requires periodic care Maintenance should be conducted at six month intervals to pr...

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Page 59: ...osure The enclosure also contains four surface mounting holes 1 VISUAL INDICATOR WINDOW 2 WIRING INSTRUCTIONS 3 RELEASE MECHANISM 4 RESET LEVER 5 STRIKE BUTTON 6 ACTUATION CARTRIDGE FIGURE 1 000443 OP...

Page 60: ...ecure the enclosure at location utilizing the four mounting holes Use lag screws or toggle bolts depending on the mounting surface Figure 2 provides detailed mounting data FIGURE 2 001804 3 DO NOT INS...

Page 61: ...TED ON SOLENOID LABEL PART NO 31492 24 VDC 32525 120 VAC 32526 240 VAC ALL INTERCONNECTING WIRING NUMBER 18 AWG MIN ENCLOSED IN CONDUIT SUITABLE FOR HAZARD OUS LOCATIONS DISCONNECT POWER CIRCUIT BEFOR...

Page 62: ...actuation line may be either the actuation line vent which relieves automatically or the pressure relief valve pull ring to effect total pres sure relief 4 Pull ring pin close and lock the release co...

Page 63: ...provided is not long enough obtain wire rope Part No 4595 and splice lengths with two sleeves Part No 4596 Do not allow wire rope splice to be within 12 in 305 mm of any pulley elbow 7 Fasten pull sta...

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Page 67: ...in 45 7 cm 11581 36 in 91 4 cm 6 Bursting Disc Union 1 1 2 in 3 8 cm 1567 1567 7 Pressure Regulator 24232 24232 8 Poppet Valve 2 required 1732 1732 9 Ball Valve 1 2 in 2 required 68781 68781 10 Valve...

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Page 69: ...the product names listed in this material are marks and or registered marks Unauthorized use is strictly prohibited ITEM NO DESCRIPTION PART NO REPLACEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose...

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Page 71: ...CEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose Adaptor Assembly 2 required 423581 4 Quick Opening Actuator Assembly 2 required 11160 5 Hose Assembly 18 in 45 7 cm 11580 6 Hose Assembly 36 in 91 4...

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Page 73: ...ART NO REPLACEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose Adaptor Assembly 4 required 423580 4 Quick Opening Actuator Assembly 4 required 11160 5 Hose Assembly 18 in 45 7 cm 4 required 11580 6 Sa...

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Page 75: ...DESCRIPTION PART NO REPLACEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose Adaptor Assembly 6 required 423580 4 Quick Opening Actuator Assembly 6 required 11160 5 Hose Assembly 18 in 45 7 cm 6 requir...

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Page 77: ...TOR ASSEMBLY PARTS LIST PAGE 1 2 5 002568 11 10 6 6 9 4 8 7 3 1 9 ITEM NO DESCRIPTION PART NO Actuator Booster Assembly 23980 1 Box 35784 2 Cover 35783 3 Nameplate 27292 4 Receiver Cartridge Actuator...

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Tyco Fire Protection Products ANSUL PS-1000, Operation And Maintenance Manual, Page: 5 / 80

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