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PCN 504819-000

Effective Date:  June 29, 2010

PII 54863
Revision AD

7

24.  Install connectors

Make sure connector has center oil stop.

After installation, deburr connections.

Note:

  A Poly tape shield to PILC splice is shown in this instruction as 

an example.  Any cable combination discussed earlier can be used.

Connector

303

Table 5:  Connector Dimensions
   

Expansion

Kit 

Max Length 

 Max O.D. 

Gap “X”

HVSA-3-1581S 

4-1/2” (114mm)  0.90” (23mm)  1/4” (5mm)

HVSA-3-1582S 

5-1/2” (140mm)  1.15” (29mm)  1/4” (5mm)

HVSA-3-1583S 

7” (178mm) 

1.60” (41mm)  1/2” (10mm)

HVSA-3-1584S 

8” (203mm) 

1.85” (47mm)  1/2” (10mm)

23.  Remove insulation

Refer to Table 5 and cut back the insulation as shown.

"Y"

1/2 Length

of Connector

+

=

"Z"

Insulation

Cutback

"X"

Expansion

Gap

Y

X

Z

400

26.  Apply SRM over connector

Remove backing from one side of a long strip of SRM.  Roll the SRM 
and remaining backing strip into a convenient size.  Removing the 
remaining backing strip, tightly wrap the SRM around the connector 
and exposed conductor.  Be sure to fill the gaps and low spots 
around the connector.

Continue to wrap the SRM onto the insulation  as shown.

Note: 

 If the connector diameter is larger than the insulation 

diameter, apply two half-lapped layers of SRM over the entire 
connector.  Discard any excess SRM (long strips).

Stretch SRM to
1/2 Original Width

Fill gaps

305

1/4"

(5mm)

1"

(25mm)

OBT/Insulation Overlap

Insulation Overlap

306

1/4"
Black Conductive 
Tube Overlap

(5mm)

1/4"
OBT/Insulation
Overlap

(5mm)

Stretch SRM to
1/4"             wide

(5mm)

307

27.  Apply SRM at black conductive tube step

Remove backings from the short angle-cut piece of SRM.  Place tip 
of SRM at black conductive tube step and tightly wrap to fill the step.  
Overlap black conductive tube and OBT/Insulation and taper down 
to meet OBT insulation as shown.

25.  Clean connector area

Complete Steps 25-29 working on one phase at a time.

Using an approved solvent, clean the insulation as shown, paying 
particular attention to the OBT/insulation surface.

Clean

304

Summary of Contents for HVSA-3-1580S Series

Page 1: ...tive contaminants on the product Clean burning torches include the Tyco Electronics FH 2629 FH 2649 uses refillable propane cylinders and FH 2618A uses disposable cylinder Adjusting the Torch Adjust r...

Page 2: ...wire have equivalent cross section to cable metallic shield Additional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Raychem HVS EG...

Page 3: ...res Grounding Conductor s P OL Y 4 102mm 178 4 Prepare lead sheath Abrade the lead sheath and clean with oil free solvent as shown PILC Abrade lead oxide and clean 16 406mm Lead Sheath 653 5 Remove le...

Page 4: ...nal Width H PILC 105 9 Position OBT shrink in place Place an Oil Barrier Tube OBT over each phase butted to the lead sheath or belt paper cutback Shrink the three OBTs in place starting at the lead sh...

Page 5: ...203mm HVSA 3 1584S 8 1 2 216mm OBT Insulation I C L PILC 220 14 Clean OBTs Using an approved solvent clean the OBT Insulation as shown OBT Insulation Clean PILC 222 15 Install SRM insert Assemble SRM...

Page 6: ...he finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1 2 Original Width 358 20 Position conductive breakout shrink in place Position the condu...

Page 7: ...remaining backing strip tightly wrap the SRM around the connector and exposed conductor Be sure to fill the gaps and low spots around the connector Continue to wrap the SRM onto the insulation as sho...

Page 8: ...tive tube Repeat Steps 25 30 for the remaining two phases Black Stress Control Tube 309 29 Apply Discharge Control Compound DCC Snip open the end of the DCC ampule and apply a thin film of compound ov...

Page 9: ...ons to these instructions 33 Apply red sealant Remove backing from red sealant Using light tension wrap sealant over the cable butted against the red insulating tube as shown Build the sealant to the...

Page 10: ...spring clamp over the braid 3 Fold the braid back over the spring clamp wraps Continue to wrap the remaining clamp over the braid Tighten clamp by twisting it in the direction it is wrapped and secur...

Page 11: ...area and center on the exposed cable armor and lead sheath Bind the ends of the armorwrap to the cable armor and lead sheath with the tape provided Abrade and solvent clean cable jackets as shown to p...

Page 12: ...eating Note Green heat sensitive paint will turn black as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicat...

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