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PCN 504819-000

Effective Date:  June 29, 2010

PII 54863
Revision AD

4

Choice 2

If Belted PILC Cable

Remove belt papers as shown.

Go to Step 7.

Lead Sheath

Paper Insulation

1/2"
Belt Papers

(10mm)

PILC

103

Paper Insulation

H

PILC

104

7.  Mark insulation as shown

Kit 

  H

HVSA-3-1581S  

3-1/2” (89mm)

HVSA-3-1582S  

4” 

(102mm)

HVSA-3-1583S  

5” 

(127mm) 

HVSA-3-1584S  

5-1/2” (140mm) 

8.  Apply Stress Relief Material (SRM)

Remove backing strip from one side of a long strip of SRM.  Roll up 
the SRM and remaining backing strip  into a convenient size.

Removing the remaining backing strip, tightly wrap one, half-lapped 
layer of SRM around each phase as shown.  Wrap SRM in same 
direction as insulating papers on cable.

Stretch SRM to
1/2 Original Width

H

PILC

105

9.  Position OBT; shrink in place

Place an Oil Barrier Tube (OBT) over each phase, butted to the 
lead sheath (or belt paper) cutback. Shrink the three OBTs in place 
starting at the lead sheath cutback.  

Note:

  To achieve a smooth, wrinkle-free installation, use a reduced 

flame to install the thin-walled OBT.

OBTs

Lead
Sheath

PILC

394

10.  Inspect OBTs

The installed OBTs should have a smooth, wrinkle-free surface after 
shrinking.  Reheat to smooth any wrinkled areas.

PILC

395

11.   Install 1” wide copper mesh

If Belted PILC Cable

...Discard 1” wide copper mesh.  

Go to Step 12.

If Shielded PILC Cable

...follow directions below.

Fold the 1 inch (25mm) wide copper mesh in half lengthwise.

Wind mesh around each phase shield as closely as possible to the 
lead sheath cut.

Solder copper mesh to the lead sheath.  Cut off excess mesh close to 
lead sheath.

Go to Step 12.

Copper Mesh

Lead Sheath

PILC

1

2

3

290

PILC

207

Summary of Contents for HVSA-3-1580S Series

Page 1: ...tive contaminants on the product Clean burning torches include the Tyco Electronics FH 2629 FH 2649 uses refillable propane cylinders and FH 2618A uses disposable cylinder Adjusting the Torch Adjust r...

Page 2: ...wire have equivalent cross section to cable metallic shield Additional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Raychem HVS EG...

Page 3: ...res Grounding Conductor s P OL Y 4 102mm 178 4 Prepare lead sheath Abrade the lead sheath and clean with oil free solvent as shown PILC Abrade lead oxide and clean 16 406mm Lead Sheath 653 5 Remove le...

Page 4: ...nal Width H PILC 105 9 Position OBT shrink in place Place an Oil Barrier Tube OBT over each phase butted to the lead sheath or belt paper cutback Shrink the three OBTs in place starting at the lead sh...

Page 5: ...203mm HVSA 3 1584S 8 1 2 216mm OBT Insulation I C L PILC 220 14 Clean OBTs Using an approved solvent clean the OBT Insulation as shown OBT Insulation Clean PILC 222 15 Install SRM insert Assemble SRM...

Page 6: ...he finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1 2 Original Width 358 20 Position conductive breakout shrink in place Position the condu...

Page 7: ...remaining backing strip tightly wrap the SRM around the connector and exposed conductor Be sure to fill the gaps and low spots around the connector Continue to wrap the SRM onto the insulation as sho...

Page 8: ...tive tube Repeat Steps 25 30 for the remaining two phases Black Stress Control Tube 309 29 Apply Discharge Control Compound DCC Snip open the end of the DCC ampule and apply a thin film of compound ov...

Page 9: ...ons to these instructions 33 Apply red sealant Remove backing from red sealant Using light tension wrap sealant over the cable butted against the red insulating tube as shown Build the sealant to the...

Page 10: ...spring clamp over the braid 3 Fold the braid back over the spring clamp wraps Continue to wrap the remaining clamp over the braid Tighten clamp by twisting it in the direction it is wrapped and secur...

Page 11: ...area and center on the exposed cable armor and lead sheath Bind the ends of the armorwrap to the cable armor and lead sheath with the tape provided Abrade and solvent clean cable jackets as shown to p...

Page 12: ...eating Note Green heat sensitive paint will turn black as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicat...

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