Instruction Sheet
Heavy Head Hand Tools
59239-4, 59239-8,
408-1261
LOC B
1 of 9
E2007 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
18 OCT 07 Rev F
59287-2, and 525692
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Stationary Crimping
Dies (Anvils)
Locator
Ratchet
Insulation Crimping
Adjustment Pin
Movable Crimping
Dies (Indenters)
Handles
Head
Tool Color Code: Yellow
Tool Dot Code: 1
PRODUCT
WIRE
TOOL
TYPE
INSULATION
COLOR CODE
TYPE
SIZE (AWG)
INSULATION
DIAMETER
(mm [in.])
PIDG* Vinyl and Nylon Terminal and
Yellow
Solid or Stranded
12-10
5.84-6.35
y
y
Splice and PLASTI-GRIP* Terminal
Yellow with Black Stripe
Copper
16-14 HDG
[.230-.250]
59239-4
PIDG Insulation Restricting Nylon
Yellow with 3 Yellow Stripes
Stranded Copper
12
2.41-5.08
[.095-.200]
59239 4
59239-8
525692
g y
Terminal
Yellow with 3 Brown Stripes
Stranded Copper
10
3.02-5.08
[.119-.200]
PIDG Radiation Resistant
Natural with Yellow Stripe
Stranded Copper
12-10
6.60 [.260]
Terminal and Splice
Natural with Black Stripe
Stranded Copper
16-14 HDG
[
]
Max
Spare Wire Cap 328309
Yellow
Stranded Copper
12-10
5.33 [.210] Max
59287 2
PIDG Vinyl and Nylon Terminal and
Yellow
Solid or Stranded
12-10
6.99-7.62
59287-2
y
y
Splice and PLASTI-GRIP Terminal
Yellow with Black Stripe
Copper
16-14 HDG
[.275-.300]
G
Heavy Duty
Figure 1
1. INTRODUCTION
Heavy Head Hand Tools (HHHT) 525692, 59239–4,
59239–8, and 59287–2 are designed to crimp the
product listed in Figure 1 onto the wire also listed.
Measurements are in metric units [with U.S.
customary units in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
NOTE
i