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Instruction Sheet

Heavy Head Hand Tools

59239-4, 59239-8,

408-1261

LOC B

1 of 9

E2007 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

18 OCT 07 Rev F

59287-2, and 525692

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Stationary Crimping

Dies (Anvils)

Locator

Ratchet

Insulation Crimping

Adjustment Pin

Movable Crimping

Dies (Indenters)

Handles

Head

Tool Color Code: Yellow
Tool Dot Code: 1

PRODUCT

WIRE

TOOL

TYPE

INSULATION

COLOR CODE

TYPE

SIZE (AWG)

INSULATION

DIAMETER

(mm [in.])

PIDG* Vinyl and Nylon Terminal and

Yellow

Solid or Stranded

12-10

5.84-6.35

y

y

Splice and PLASTI-GRIP* Terminal

Yellow with Black Stripe

Copper

16-14 HDG

[.230-.250]

59239-4

PIDG Insulation Restricting Nylon

Yellow with 3 Yellow Stripes

Stranded Copper

12

2.41-5.08

[.095-.200]

59239 4

59239-8

525692

g y

Terminal

Yellow with 3 Brown Stripes

Stranded Copper

10

3.02-5.08

[.119-.200]

PIDG Radiation Resistant

Natural with Yellow Stripe

Stranded Copper

12-10

6.60 [.260]

Terminal and Splice

Natural with Black Stripe

Stranded Copper

16-14 HDG

[

]

Max

Spare Wire Cap 328309

Yellow

Stranded Copper

12-10

5.33 [.210] Max

59287 2

PIDG Vinyl and Nylon Terminal and

Yellow

Solid or Stranded

12-10

6.99-7.62

59287-2

y

y

Splice and PLASTI-GRIP Terminal

Yellow with Black Stripe

Copper

16-14 HDG

[.275-.300]

G

Heavy Duty

Figure 1

1. INTRODUCTION

Heavy Head Hand Tools (HHHT) 525692, 59239–4,
59239–8, and 59287–2 are designed to crimp the
product listed in Figure 1 onto the wire also listed.

Measurements are in metric units [with U.S.

customary units in brackets]. Figures and

illustrations are for reference only and are not

drawn to scale.

NOTE

i

Summary of Contents for 525692

Page 1: ...Dot Code 1 PRODUCT WIRE TOOL TYPE INSULATION COLOR CODE TYPE SIZE AWG INSULATION DIAMETER mm in PIDG Vinyl and Nylon Terminal and Yellow Solid or Stranded 12 10 5 84 6 35 y y Splice and PLASTI GRIP T...

Page 2: ...to regulate the height of the insulation crimp Each tool handles are color coded yellow to correspond to the color code of the product Each tool produces a dot code one dot on the crimp to correspond...

Page 3: ...ons should NOT be used B Butt Splices 1 Open the crimping dies by closing the tool handles until the ratchet releases then allow the handles to open FULLY 2 Depress the locator Position the splice in...

Page 4: ...has three positions 1 tight 2 medium and 3 loose To adjust the grip resulting from the crimp of the insulation barrel proceed as follows 4 1 PIDG Terminal and Splice PIDG terminals and splices featur...

Page 5: ...tor strands Wire insulation extruded insulation crimp too tight on PIDG terminals and splices Wrong dot code and color code combination Wire size is not within wire range stamped on terminal tongue or...

Page 6: ...am be performed periodically to ensure dependable and uniform terminations Though recommendations call for at least one inspection a month frequency of inspection depends on 1 The care amount of use a...

Page 7: ...tion but will stop against the wire barrel section 6 In the same manner try to insert the NO GO element into the crimping chamber as shown in Figure 10 The NO GO element may begin entry but may not pa...

Page 8: ...690 1693 4 442 4 445 1749 1750 1 626 1 633 0640 0643 2 131 2 134 0839 0840 Figure 9 Figure 10 Detail A Inspection of Wire Barrel Section of Crimping Chamber Detail B Inspection of Insulation Barrel Se...

Page 9: ...0 PIN Retaining 1 4 21045 6 21045 6 21045 6 RING Retaining 2 5 303848 2 303848 2 303848 2 PIN ASSEMBLY Adjustment 1 6 306110 9 306110 4 306110 9 LOCATOR Stop 1 7 5 21028 7 5 21028 7 5 21028 7 PIN 1 8...

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