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TYAN B4989 Service Manual Download Page 51

                                                               

                                 

Chapter 3: Replacing Pre-Installed

 Components 

 

 
3.1   Introduction 

 

This chapter explains how to replace the pre-installed components, 
including the Motherboard, M1003 LED control board, M1229-PT   
HDD backplane, M1022 FAN board, System fan, ODD drive, Power 
supply unit etc.. 

 

 

3.2   Disassembly Flowchart

 

 

The

 

following flowchart outlines the disassembly procedure. 

 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 

Rear Components

Chassis rear cover 

Power cage 

Mainboard 

Air duct 

DIMMs

CPU/Heatsink Assembly 

PCI Card 

Mainboard  

Chapter 3: Replacing Preinstalled Components

43

Summary of Contents for B4989

Page 1: ...Transport TN68 B4989 Service Engineer s Manual...

Page 2: ......

Page 3: ...ains the right to make changes to produce descriptions and or specifications at any time without notice In no event will TYAN be held liable for any direct or indirect incidental or consequential dama...

Page 4: ...tlet on a circuit different from that of the receiver Consult the dealer on an experienced radio television technician for help Notice for Canada This apparatus complies with the Class B limits for ra...

Page 5: ...of the system Chapter2 Covers procedures on installing the CPU memory modules add on card and hard drives Chapter3 Covers removal and replacement procedures for pre installed components Appendix Desc...

Page 6: ...this pin If you outlet does not support this kind of plug contact your electrician to replace your obsolete outlet Do not place anything on the power cord Place the power cord where it will not be in...

Page 7: ...4989 Layout 17 1 6 5 Jumpers Connectors 18 1 6 6 System Block Diagram 19 1 6 7 Internal View 20 Chapter 2 Setting Up 2 0 1 Before you Begin 23 2 0 2 Work Area 23 2 0 3 Tools 23 2 0 4 Precautions 24 2...

Page 8: ...Control Board Connector Pin Definition 53 3 7 Replacing the System Fan 55 3 8 Replacing the M1022 Fan Board 57 3 8 1 M1022 Fan Board Features 59 3 8 2 M1022 Fan Board Connector Pin Definition 60 3 9 R...

Page 9: ...of offering scalable 32 and 64 bit computing high bandwidth memory design and lightning fast PCI E bus implementation The Transport TN68 B4989 not only empowers your company in today s demanding IT e...

Page 10: ...1 2 Product Models Model HDD Bays Power supply B4989T68W8HR SI Removable 8 HDDs 1400W 2 1 Redundant PSU B4989T68W8HR LE Removable 8 HDDs 1400W 2 1 Redundant PSU 2 Chapter 1 Overview...

Page 11: ...type DVD ROM 1 Peripherals Note 1 internal 2 5 HDD tray if w o DVD ROM optional Type EPS12V Input Range Full range AC 100 240V Frequency 60 Hertz Output Watts 1400 Watts Efficiency 80 plus Power Suppl...

Page 12: ...pport 8 ports Controller LSI SAS1068E Speed 3 0 Gb s SAS RAID RAID 0 1 1E LSI Integrated RAID Connector 6 SATAII Controller MCP55 Speed 3 0 Gb s Storage SATA RAID RAID 0 1 0 1 5 Connector type D Sub 1...

Page 13: ...Non operating Humidity 90 non condensing at 35 C RoHS RoHS 6 6 Complaint Yes Motherboard 1 S4989WG2NR SI Manual 1 User s manual 1 Quick Ref Guide Installation CD 1 TYAN installation CD CPU CEK 4 CPU b...

Page 14: ...146E HDD BP 2x2P power cable 350mm 1 CCBL 0612 SMbus cable Drive Tray 1 CHDT 0111 Internal 2 5 HDD tray Peripheral 1 CMPT 0170 TN68 DVD dummy cover Optional accessories for future upgrade Cable 1 CCB...

Page 15: ...e Speed Registered ECC DDR2 800 667 533 400 800MHz DDR2 speed support available only at 4xDIMMs per CPU or less 8 Dual Rank memory per CPU will have a maximum memory speed of 533MHz Capacity Up to 256...

Page 16: ...ira 100 Server Management Kira 100 Feature KIRA 100 Single Chip KVM IP IPMI processor KVM over IP Video output over LAN 1280x1024 USB2 high speed interface Remote CDROM media redirect Remote power on...

Page 17: ...d power solution SATA 2 CCBL 0326 SATA signal cables SAS 2 CCBL 067H Mini SAS cables DVD ROM 1 CCBL 0422 SATA DVD ROM power cable 1 CCBL 067K DVD ROM SAS cable USB 1 CCBL 0357 USB cable 1 CCBL 035G FP...

Page 18: ...hat all components are present and undamaged The product should arrive packaged as illustrated below 1 4 1 Box Contents Component Description 2U chassis 8 hot swap HDDbays TYAN Thunder S4989 system bo...

Page 19: ...ne M1022 Fan BD 8 System fans 60mm x 60mm x 38mm 1 PCI E fan 60mm x 60mm x 38mm 3 700W power supply modules 1 PCI Ex16 to 2 PCI Ex8 2U Riser Card B4989T68W8HR LE SKU PCI Ex16 to PCI Ex16 1U Riser Card...

Page 20: ...for service http www tyan com The Web site also provides information on other TYAN products plus FAQs compatibility lists BIOS settings and more 1 x TYAN Motherboard Drive CD 4 x Heatsink HDD Screws P...

Page 21: ...Description HDD Tray CHDT 0111 1 Internal 2 5 HDD Tray DVD Dummy Cover CMPT 0170 1 TN68 DVD Dummy Cover B4989T68W8HR SKU Cable Set CCBL 1070 1 Internal 2 5 HDD Power Cable 100mm B4989T68W8HR SKU M2090...

Page 22: ...Rom drive Hot Swap HDD bays from HDD1 to HDD8 USB ports ID button Reset button Power button NMI button 1 6 2 System Rear View B4989T68W8HR SI Redundant Power supply Expansion slots Stacked PS 2 mouse...

Page 23: ...B4989T68W8HR LE Redundant Power Supply Expansion slots Stacked PS 2 mouse keyboard ports USB ports USB ports RJ 45 LAN ports ID LED Chapter 1 Overview 15...

Page 24: ...On Green Output On and OK Blinking Green AC present Only 5Vsb on PS Off On Amber No AC power to this PSU only or Power supply critical event causing a shutdown failure fuse blown OCP 12V OVP 12 V Fan...

Page 25: ...rboard S4989WG2NR SI Layout The diagram is representative of the latest board revision available at the time of publishing The board you receive may not look exactly like the above diagram Chapter 1 O...

Page 26: ...J21 USB 2 0 header J23 PCI X Speed Selection J29 BBU Fan connector JP3 Clear COMS JP4 PCI E configuration selection JP8 XG21 VGA Enable Disable Jumper JP9 IPMB Pin header JP22 PCI X clock frequency 1...

Page 27: ...1 6 6 System Block Diagram Chapter 1 Overview 19...

Page 28: ...1 6 7 Internal View B4989T68W8HR SI System Fan Air Duct M1029 Power backplane Power Cage M1229 PT HDD backplane Expansion slots HDD Cage 1 2 3 4 9 PSU1 PSU2 PSU3 5 6 7 8 20 Chapter 1 Overview...

Page 29: ...B4989T68W8HR LE System Fan Air Duct M1029 Power backplane Power Cage M1229 PT HDD backplane PCI Holder HDD Cage PSU1 PSU2 PSU3 5 6 7 8 1 2 3 4 9 Chapter 1 Overview 21...

Page 30: ...22 Chapter 1 Overview...

Page 31: ...onents in separate containers prevents them from becoming lost Adequate lighting and proper tools can prevent you from accidentally damaging the internal components 2 0 3 Tools The following procedure...

Page 32: ...ppliance z Avoid touching motherboard components IC chips connectors memory modules and leads z The motherboard is pre installed in the system When removing the motherboard always place it on a ground...

Page 33: ...cards 2 1 1 Removing the Chassis Cover Follow these instructions to remove the Transport TN68 chassis cover 1 Thumb two screws on the back side as shown in the small diagram Then slide the rear top c...

Page 34: ...below on installing CPUs and CPU heatsinks 1 Pull out the three power supplies press the button on top of the power supply and pull out the supply in the direction the arrow shows you 2 Unscrew the po...

Page 35: ...the rack of the power cage and bend it back to an angle of about 140 4 Pull out the pre installed air duct so you will locate the CPU sockets the following images show in details A Chapter 2 Setting...

Page 36: ...0 must be installed first follow by CPU1 CPU2 and CPU3 For CPU sequence please refer to Chapter 1 5 3 5 Take off the CPU protection cap 6 Lift up the CPU lever to unlock the socket Open the socket cov...

Page 37: ...U in the socket ensuring that pin1 is correctly located 8 Closer the socket cover and press the CPU lever down to secure the CPU 9 Place the heatsink on top of the CPU and screw it as below Chapter 2...

Page 38: ...on 2 Align the memory module with the slot When inserted properly the memory slot locking levers lock automatically onto the indentations at the ends of the module NOTE For optimal system operation pl...

Page 39: ...U0_DIMM3 CPU0_DIMM4 CPU0_DIMM5 CPU0_DIMM6 CPU0_DIMM7 CPU1_DIMM0 CPU1_DIMM1 CPU1_DIMM2 CPU1_DIMM3 CPU1_DIMM4 CPU1_DIMM5 CPU1_DIMM6 CPU1_DIMM7 CPU2_DIMM0 CPU2_DIMM1 CPU2_DIMM2 CPU2_DIMM3 CPU2_DIMM4 CPU2...

Page 40: ...these instructions to install any of the above kinds of expansion cards 1 Locate the expansion slot on the motherboard unscrew the bracket from the slot you want to use 2 Take the bracket out from th...

Page 41: ...Chapter 2 Setting Up 33...

Page 42: ...s 2 Turn over the PCI holder and unscrew the bracket from the holder 3 Insert the PCI E card into the slot and secure it to the holder 4 Replace the PCI holder to the chassis make sure that the holder...

Page 43: ...5 Secure the holder to the chassis follow the above steps in reverse Chapter 2 Setting Up 35...

Page 44: ...B4989 supports eight 3 5 hard drives Follow these instructions to install a hard drive 1 Press the locking lever latch and pull the locking lever open 2 Slide the HDD tray out 3 Place a hard drive int...

Page 45: ...4 Turn over the HDD unit and secure the HDD using 4 HDD screws 5 Reinsert the HDD tray into the chassis and press the locking lever to secure the tray Chapter 2 Setting Up 37...

Page 46: ...w these instructions to mount the TN68 B4989 into an industry standard 19 rack Note Before mounting the Transport TN68 B4989 in a rack ensure that all internal components have been installed and that...

Page 47: ...r to each side of TN68 as shown using 2 screws from the supplied screws kit 2 Push the latch key and draw out the inner rails from sliding rails 3 Install inner rails to left and right sides of chassi...

Page 48: ...d 4 M4 x 5 x P0 7 A screws for each side A Secure the mounting brackets from inside not outside of the rack B A B 2 2 4 Rack mounting the Server 1 Draw out the middle rail to the latch position 2 Lift...

Page 49: ...system into the rack B A B 4 Secure the mounting ears of chassis to the rack with 2 M6 x 13 B screws Note To avoid injury it is strongly recommended that two people lift the TN68 B4989 into the place...

Page 50: ...42 Chapter 2 Setting Up...

Page 51: ...d M1003 LED control board M1229 PT HDD backplane M1022 FAN board System fan ODD drive Power supply unit etc 3 2 Disassembly Flowchart The following flowchart outlines the disassembly procedure Rear Co...

Page 52: ...Front Components Chassis rear cover ODD PCBs FAN M1003 LED Control Board M1229 PT HDD Backplane M1022 FAN Board M1029 power board 44 Chapter 3 Replacing Preinstalled Components...

Page 53: ...replace motherboard components including the motherboard 3 4 1 Disconnecting All Motherboard Cables Before replacing the motherboard or certain components remove cables connected to the motherboard F...

Page 54: ...46 Chapter 3 Replacing Preinstalled Components...

Page 55: ...tions to remove the motherboard from the chassis 1 Remove the heatsinks and processors if installed 2 Remove the eleven screws securing the motherboard to the chassis Note You may need to unscrew the...

Page 56: ...from the chassis as the image shows you Note The motherboard is too large to lift straight out Lift the front edge of the board to an angle of about 45 then slides the whole board out 48 Chapter 3 Re...

Page 57: ...these instructions to replace the DVD ROM 1 Remove the cables from the HDD backplane 2 Push the stopper in the direction as the arrow shows 3 Push the DVD through the front of the TN68 B4989 Chapter 3...

Page 58: ...4 Replace the DVD 5 Connect the DVD to the backplane follow the above steps in reverse 50 Chapter 3 Replacing Preinstalled Components...

Page 59: ...board 1 Remove the two screws securing the LED control board unit to the chassis 2 Unplug the cables from the connectors on the HDD backplane 3 Push the LED control board unit out Note You may need a...

Page 60: ...the LED control board to the bracket 5 Lift the LED control board free from the chassis After replacem ent insert the unit into the chassis following the above proced ures in reverse 52 Chapter 3 Rep...

Page 61: ...n Definition HDLED 1 2 HDLED RESET 3 4 RESET PW_LED 5 6 PW_LED WLED 7 8 WLED OCJ_SMBDAT 9 10 ICH_SMBCLK EXT_INT 11 12 VOLTAGE5 V5SB 13 14 INTRU PWR_SW 15 16 PWR_SW LAN1_LED 17 18 LAN1_LED LAN2_LED 19...

Page 62: ...J1 USB Connector Definition Pin Pin Definition VCC5 1 2 VCC5 USB1 3 4 USB0 USB1 5 6 USB0 GND 7 8 GND KEY PIN 9 10 GND 54 Chapter 3 Replacing Preinstalled Components...

Page 63: ...ion and lift out the fan needing replacing A B 2 Remove two screws on one side A and one screw on the other side of the fan bracket B A B 3 Open the fan bracket and move the connector of the fan in th...

Page 64: ...4 Install a new fan into the bracket 5 Place the FAN unit into the FAN holder 6 Reinsert the fan holder into the chassis and fix it with four screws 56 Chapter 3 Replacing Preinstalled Components...

Page 65: ...d 2 Remove screws to release the system fan holder And lift the system fan holder out 3 Release all system fans from the fan holder Refer to 3 7 1 4 Turn over the system fan holder to remove fourteen...

Page 66: ...5 Secure a new M1022 Fan Board to the fan holder and install the whole unit into the chassis following the above steps in reverse 58 Chapter 3 Replacing Preinstalled Components...

Page 67: ...8 Connector J9 Fan Tach Header PW1 J3 Fan 7 Connector J5 Fan 6 Connector J7 Fan 5 Connector J2 Fan 4 Connector J4 Fan 3 Connector J6 Fan 2 Connector J8 Fan 1 Connector PW2 J10 Power Connector Chapter...

Page 68: ...inition FAN1_TACH 1 2 FAN6_TACH FAN2_TACH 3 4 FAN7_TACH FAN2_TACH 5 6 FAN8_TACH FAN4_TACH 7 8 FAN_PWM5 FAN5_TACH 9 10 FAN_PWM4 GND 11 12 KEY PIN GND 13 14 FAN_PWM3 HWM_SMBUSC_2 15 16 HWM_INT_1 HWM_SMB...

Page 69: ...3 9 Replacing the M1229 PT HDD Backplane Step 1 Disconnect all cables connected to M1229 PT HDD backplane Chapter 3 Replacing Preinstalled Components 61...

Page 70: ...backplane to the chassis base Step 3 Lift the M1229 PT HDD backplane kit from the chassis Step 4 Replace a new M1229 PT HDD Backplane and reinstall it into the chassis following the above steps in rev...

Page 71: ...3 9 1 M1229 PT HDD Backplane Features Front View J20 J11 J18 PW3 PW1 J41 JP1 J12 J8 Mini SAS J3 Mini SAS J16 J19 J13 J21 J15 Chapter 3 Replacing Preinstalled Components 63...

Page 72: ...Rear View 64 Chapter 3 Replacing Preinstalled Components...

Page 73: ...12V GND GND 5V J41 CPLD Header SIGNAL PIN PIN SIGNAL CPLD_JTAG_TCK 1 6 NC GND 2 7 NC CPLD_JTAG_TDO 3 8 NULL VCC 4 9 CPLD_JTAG_TDI CPLD_JTAG_YMS 5 10 GND J12 J13 USB Header SIGNAL PIN PIN SIGNAL VDD_5_...

Page 74: ...1 12 LAN1_LED PWR_SW 13 14 PWR_SW NC 15 16 NC VOLTAGE5 17 18 EXT_INT NC 19 20 NC WLED 21 22 WLED PW_LED 23 24 PW_LED RESET 25 26 RESET HDLED 27 28 HDLED JP1 Pin_ 3 Pin_1 Default SAS SATA port0 connect...

Page 75: ...d pull out the power 2 Free the power from the power socket You can refer to Chapter 2 1 2 for the above steps 3 Replace a new single power FRU NO CPSU 0350 and reinsert it into the power socket follo...

Page 76: ...2 Remove the 9 screws securing M1029 power board to the chassis base 3 Renew the M1029 and fix it to the chassis following the steps in reverse 68 Chapter 3 Replacing Preinstalled Components...

Page 77: ...3 10 3 M1029 power board Features PW9 PW10 PW11 PW12 PW4 PW7 PW8 J2 J1 PW6 PW1 PW2 PW3 Chapter 3 Replacing Preinstalled Components 69...

Page 78: ...V 12V 11 23 5V 3 3V 12 24 GND PW7 PW8 SIGNAL PIN PIN SIGNAL GND 1 5 12V GND 2 6 12V GND 3 7 12V GND 4 8 12V PW 6 9 10 12 SIGNAL PIN PIN SIGNAL GND 1 3 12V GND 2 4 12V PW11 SIGNAL PIN PIN SIGNAL GND 1...

Page 79: ...Setup Utility Main Advanced PCI PnP Boot Security Chipset Exit System Overview AMIBIOS Version VX XX Build Date DD MM YY ID 0AAAA000 Processor Quad Core AMD Optero tm Processor XXXX Speed xxxx MHz Co...

Page 80: ...TAB or SHIFT TAB to select a field Use or to configure system time Select Screen Select Item Enter Go to Sub Screen F1 General Help F10 Save and Exit ESC Exit 2 FAN Configuration Sub Menu S4989 BIOS S...

Page 81: ...PnP Boot Security Chipset Exit Power Management APM Enabled Power Button Mode On Off Video Power Down Mode Enabled Green PC Monitor Power State Standby Hard Disk Power Down Mode Enabled Hard Disk Time...

Page 82: ...n Mode On Off Video Power Down Mode Enabled Green PC Monitor Power State Standby Hard Disk Power Down Mode Enabled Hard Disk Time Out Minute Disabled Force Throttle Disabled Manual Throttle Ratio 50 S...

Page 83: ...can choose flexibly in practical application The internal 2 5 HDD from SATA port has no interference with the other eight 3 5 HDDs from SAS port Step 1 Follow the instructions in Chapter 3 5 to remove...

Page 84: ...Step 3 Fix the 2 5 HDD bay onto the chassis using two screws Step 4 Put the hard disk onto the HDD tray and then place them into the 2 5 HDD bay 76 Appendix II Installing the Internal 2 5 HDD...

Page 85: ...Step 5 Screw the HDD onto the HDD tray as the following image shows you Appendix II Installing the Internal 2 5 HDD 77...

Page 86: ...Step 6 Connect the data cables 78 Appendix II Installing the Internal 2 5 HDD...

Page 87: ...installed PCI E Riser Card Step 1 Unscrew the PCI holder and lift it up from the chassis Step 2 Turn over the PCI holder and unscrew the M2089 riser card from the holder Appendix III Replace Pre insta...

Page 88: ...LE supports two types of riser cards choose the riser card you need and replace it follow the above steps in reverse M2089 PCI E Riser Card M2090 PCI E Riser Card 80 Appendix III Replace Pre installe...

Page 89: ...HDD Backplane to Motherboard M1229 PT Connect to Motherboard J8 mini SAS Connector J16 mini SAS Connector J3 mini SAS Connector J17 mini SAS Connector FAN Cable Table 3 M1022 Fan Board to Motherboard...

Page 90: ...Power Connector J2 Power Connector Table 6 M1029 to M1022 Fan Board M1029 Connect to M1022 PW9 Power Connector PW1 Power Connector PW10 Power Connector PW2 Power Connector J2 Power Connector J10 Power...

Page 91: ...M1229 PT HDD Backplane Related Cables M1229 PT Connect to Motherboard J19 FPI Header J19 FPI Header J16 FPII Header J9 FPII Header J13 USB Header J20 USB Header Table 10 DVD or Internal 2 5 HDD optio...

Page 92: ...84 Appendix IV Cable Connection Tables...

Page 93: ...8 2U Chassis B4989T68W8HR SI SKU Chassis Unit CCHA 0360 432775400003 1 TN68 2U Chassis B4989T68W8HR LE SKU CCCV 0160 340775400005 1 TN68 Front Top Cover Chassis Top Cover CCCV 0161 342775400025 1 TN68...

Page 94: ...3 Port Power Backplane M1229 PT _ 1 SATA SAS 8 Port HDD Backplane M2089 1 1 PCI Ex16 to 2 PCI Ex8 2U Riser Card B4989T68W9HR LE SKU PCBA M2090 1 PCI Ex16 to PCI Ex16 1U Riser Card B4989T68W9HR LE SKU...

Page 95: ...1 SMbus Cable 350mm CCBL 067H 422775400003 2 Mini SAS Cable 300mm CCBL 032L 422775400021 1 DVD SATA Cable 65mm CCBL 072I 422775400023 1 FP2 Cable 250mm CCBL 072J 422775400024 1 FP Cable 150mm CCBL 07...

Page 96: ...88 Appendix V FRU Parts Table...

Page 97: ...way users can easily find their latest software and operating system components to keep their systems running as powerful and productive as possible TYAN also ranks high for its commitment to fast and...

Page 98: ...ling the manufa cturer for a Return Merchandise Authorization RMA nu mber The RMA number should be prominently displayed on the outside of the shipping carton and the package should be mailed prepaid...

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