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TXT LASER TXT-HJ, User Manual

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TXT LASER TXT-HJ User Manual Download Page 7

Laser Welding Machine

Address: 18 South Liu Fang Yuan Road,Sintec Industrial Park, Wuhan Hubei, 430205 PR China

Tel: 0086 27 65523998 Mobile/WhatsApp/Wechat:0086-17371095681

Web:http://www.txtlaser.com/ ; E-mail: [email protected]

第

7

页

Contents

1 SAFETY

..............................................................................................................................................

8

1.1 B

ASIC

I

NFORMATION

.....................................................................................................................

8

1.2 O

PTICAL SAFETY

...........................................................................................................................

8

1.3

ELECTRICAL SAFETY

.....................................................................................................................

10

1.4

MECHANICAL SAFETY

....................................................................................................................

11

1.5 E

QUIPMENT RELATED SAFETY STANDARDS

..................................................................................

11

2 OVERVIEW

......................................................................................................................................

12

2.1P

RODUCT INTRODUCTION

............................................................................................................

12

2.2

TECHNICAL PARAMETER

................................................................................................................

12

2.3 S

YSTEM STRUCTURE COMPOSITION

.............................................................................................

13

3 INSTALLATION

...............................................................................................................................

18

3.1 U

NPACKING INSPECTION

..............................................................................................................

18

3.2 P

REPARATION BEFORE INSTALLATION AND COMMISSIONING

....................................................

18

3.3 S

ITE AND SUPPORTING FACILITIES REQUIREMENTS

...................................................................

19

4 SWITCHING PROCESS

..................................................................................................................

19

4.1 B

OOT PROCESS

............................................................................................................................

19

4.2

SHUTDOWN PROCESS

................................................................................................................

24

5 SOLUTIONS TO COMMON PROBLEMS

..................................................................................

19

6 MAINTENANCE AND MAINTENANCE

......................................................................................

27

6.1

LASER WELDING GUN

................................................................................................................

27

6.2

LASER

........................................................................................................................................

33

6.3 D

UAL TEMPERATURE DUAL CONTROL CHILLER

........................................................................

34

6.4 C

ABINET

....................................................................................................................................

34

6.5 C

ONTROL DESK

.........................................................................................................................

34

APPENDIX1

：

ON-SITE ENVIRONMENTAL CONDITIONS

...................................................

35

APPENDIX2

：

LASER WELDING SAFETY OPERATING REGULATIONS

.......................

35

APPENDIX3

：

MAIN OPERATION INTERFACE DESCRIPTION

.........................................

25

APPENDIX4

：

FOCUS ADJUSTMENT AND DEFOCUS INSTRUCTIONS

.........................

29

APPENDIX5

：

HANDHELD WELDING RELATED PARAMETERS

.....................................

30

APPENDIX6

：

DOUBLE TEMPERATURE DOUBLE CONTROL CHILLER MANUAL

.....

31

Summary of Contents for TXT-HJ

Page 1: ...l Park Wuhan Hubei 430205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 1 Handheld Laser Welding Equipment User Manual V3 1...

Page 2: ...V3 0 2021 1 Handheld three in one V3 1 2022 3 Add revised tip YB HJT21 Before installing and using this product please read this user manual carefully First of all I would like to express my heartfelt...

Page 3: ...dental or consequential loss or liability caused by improper use of this manual or this product Owns the patent rights copyrights and other related intellectual property rights of this product and its...

Page 4: ...graving machine laser welding equipment laser micro processing equipment etc Wuhan Tian Xing Tong Photoelectricity Technology Co Ltd has gathered an excellent R D production and service technical team...

Page 5: ...about the product or have any problems when using this product please contact us in time and our technical team will provide you with professional support and advice at any time Please contact us Wuh...

Page 6: ...ill cause minor or moderate injury or material injury The following symbols indicate which are prohibited and which must be followed This flag indicates a prohibited action This flag indicates a must...

Page 7: ...1 UNPACKING INSPECTION 18 3 2 PREPARATION BEFORE INSTALLATION AND COMMISSIONING 18 3 3 SITE AND SUPPORTING FACILITIES REQUIREMENTS 19 4 SWITCHING PROCESS 19 4 1 BOOT PROCESS 19 4 2 SHUTDOWN PROCESS 2...

Page 8: ...n which it operates Put appropriate warning signs Please follow the local safety regulations for the relevant equipment 1 2 Optical safety This laser product is a four class laser product which can ou...

Page 9: ...revent accidental mirror reflection Injury to the human eye or the human body It is strongly recommended that users do not point the laser output to the entrance or window of the room when placing the...

Page 10: ...o electrical hazard when the equipment is operating normally Make sure you are properly grounded and in good condition When the equipment is not in use the key of the key switch should be removed to p...

Page 11: ...aser Safety Sign GB 18490 2001 Laser processing machinery safety requirements GB 18151 2000 Laser protection screen GB 7247 1 2001 Radiation Safety Equipment Classification Requirements and User Guide...

Page 12: ...al fiber handheld head welding galvanometer is 300Hz and the spot width is 0 2 5mm The dual protection mirror design can better protect the inner cavity of the tip and improve the service life of the...

Page 13: ...Welding penetration depth 0 5 5mm Depend on power and material Weld requirements 1mm Tip weight 0 8Kg YB HJT21 cooling method Intelligent dual temperature water cooling Gas Argon or Nitrogen Power El...

Page 14: ...18 South Liu Fang Yuan Road Sintec Industrial Park Wuhan Hubei 430205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 14 2 3...

Page 15: ...ass the water The air pipe is in the middle of the two water pipes The default is a black pipe Some of them will be transparent pipes It will cause very serious losses please be careful not to connect...

Page 16: ...han Hubei 430205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 16 Step 3 Insert the optical fiber plug into place Step 4 Dou...

Page 17: ...laser com E mail sales txtlaser com 17 The equipment cabinet includes the control panel optical fiber and cable storage area equipment electrical area laser and dual temperature and dual control chill...

Page 18: ...dered product whether the appearance of the equipment is in good condition and please check whether the products and accessories are complete according to the equipment packing list If you find that t...

Page 19: ...ree with air conditioning Keep the ambient temperature at 15 C to 30 C relative to Humidity 85 non condensing Commonly used gases are argon nitrogen and other inert gases The gas needs to be filtered...

Page 20: ...d wire must be ensured The startup process is as follows 1 Connect the device power supply the total power supply can be 220V or AC380V Make sure that the mains power supply is grounded before connect...

Page 21: ...B LC three wires are all connected to the fire wire L N is connected to the neutral line N Note 220V connection is recommended for 1000W laser equipment 380V connection method LA line is connected to...

Page 22: ...ei 430205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 22 3 After the emergency stop button is released the device is power...

Page 23: ...welding gun by hand Safety glasses must be worn 6 The wire feed switch wire feed function is turned on according to the customer s welding processing requirements The wire feeder depends on the actual...

Page 24: ...each device are different and the actual model shall prevail Copper nozzles are consumables The welding wire fixing cap needs to match the hole diameter according to the size of the welding wire When...

Page 25: ...rol 5 Solutions to common problems 5 1 Main device part Fault phenomenon welding effect is not good Cause of issue Solution Are you moving too fast The gun head moves slower Whether the laser power an...

Page 26: ...ose Tighten the copper nipple or replace The rust of the plate leads to the failure of the safety circuit Rust removal Fault phenomenon the protective lens is easy to burn Cause of issue Solution Impu...

Page 27: ...ter the equipment is used up the laser welding torch head and protective lens should be kept clean Use tools such as clean rags and alcohol to clean up dust and impurities on the surface and place the...

Page 28: ...ger cots dust free cotton swabs isopropyl alcohol filled with dry and pure compressed air Spray isopropyl alcohol on the dust free wiping cotton swab with the lens facing the eyes gently pinch the sid...

Page 29: ...ots must be worn when disassembling and assembling the lens Disassembly steps Step 1 First clean all the dust on the surface of the laser head Step 2 Use a 2mm Allen wrench to loosen the 3 M4 6 machin...

Page 30: ...an place and dust free hand dust or dust free finger cots must be worn when disassembling and assembling the lens Disassembly steps Step 1 Use a 2mm Allen wrench to loosen the M4 screw Step 2 Pull out...

Page 31: ...on to dust prevention seal the window exposed on the cavity with textured paper to prevent dust from entering the cavity and be polluted and then replace the protective lens Step 2 Gently press the co...

Page 32: ...es inside the welding torch head and it is strictly forbidden to bump and drop when using the welding torch head Notes on replacing the cleaning protection sheet Do not reuse the lint free cotton clot...

Page 33: ...not installed on the system equipment and does not emit light please cover the optical isolator protective cover to avoid dust pollution The bending angle of the optical cable should not be too large...

Page 34: ...display in the chiller which must be within the permitted range Change distilled water regularly 30 days Regularly 30 days use air compressors brushes rags and other tools to clean up dust and impuri...

Page 35: ...is 2 1000 Appendix2 Laser Cleaning Safety Operating Procedures 1 The operator must be familiar with the system structure electrical laser optical system and other basic knowledge and use and maintena...

Page 36: ...ously at work 1 Stick to your post operate meticulously and do not do anything unrelated to your work Turn off the power when leaving the device for any reason 2 Process according to process regulatio...

Page 37: ...point to the entrance or window of the room 10 Avoid flammable and explosive items from entering the direct laser radiation area 11 It is forbidden for anyone to adjust the optical system arbitrarily...

Page 38: ...l cabinets is not permitted 4 Carefully fill in the equipment problems found in the shift in the shift record book and do a good job in the shift work Appendix2 Main operation interface description Th...

Page 39: ...e displayed in real time and the safety lock status is displayed in real time when the safety lock is enabled when the alarm signal is not triggered the corresponding alarm status is Blue when an alar...

Page 40: ...ower of the laser during welding Laser Frequency Set the frequency of the laser PWM modulation signal Duty cycle Set the duty cycle of the PWM modulation signal the setting range is 1 to 100 Swing fre...

Page 41: ...anguage Used to switch the language switch Delay of opening gas in advance When starting the processing you can set the delay of opening the gas When the external start button is pressed the air will...

Page 42: ...the wire feeder Click once to continuously feed the wire and click again to stop Continuous wire withdrawal used for wire feeder replacement click once to continue wire withdrawal click again to stop...

Page 43: ...arm when the laser generates an alarm an alarm signal will be generated Laser alarm level laser alarm logic level Chiller Alarm Enable Enable the chiller alarm when the chiller generates an alarm an a...

Page 44: ...8 2 Bluetooth APP monitoring Bluetooth monitoring APP For the first use you need to download the Farguard applet which can be used to contact after sales customer service Note The APP currently only s...

Page 45: ...ial Park Wuhan Hubei 430205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 45 Main screen Device status 9 Cleaning Module Rep...

Page 46: ...205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 46 9 2 Module replacement Wire feed bracket module Loosen the 2 M3 screw a...

Page 47: ...7 module Figure 2 2 9 3 Assembly and Replacement Jacket installation Install in the order of 1 2 and 3 Focus drawer installation Loosen the 4 M2 5 screw and directly pull out the focusing module When...

Page 48: ...Processing Type and you will be prompted to enter the password 666666 and when the password is entered correctly it will be Enter the system type selection interface as shown in the figure 10 2 Module...

Page 49: ...ter the user completes the replacement of hardware components the device can be powered back on At this time it will prompt again whether to confirm the replacement of the corresponding hardware compo...

Page 50: ...iameter mm SS 1 1 300 2 5 400 100 1000 1 0 2 0 9 300 2 5 700 100 1000 1 2 3 0 8 300 2 5 900 100 1000 1 6 CS 1 1 300 2 5 400 100 1000 1 0 2 0 9 300 2 5 650 100 1000 1 2 3 0 8 300 2 5 900 100 1000 1 6 A...

Page 51: ...at 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 51 The brightness of the laser beam is the strongest and the marking sound is the loudest When you hear the crackling sound that...

Page 52: ...equired to be large negative defocusing is used when welding thin materials positive defocusing should be used At the front end of the hand held light emitting tube the scale tube can be adjusted acco...

Page 53: ...rmly weld deeply Swing frequency HZ Weld firmly weld deeply spot size mm Stainless steel 0 5 270 300 150 150 0 7 1 450 550 140 140 1 5 1 5 550 570 100 100 2 0 2 750 900 100 100 2 0 2 5 900 1050 100 10...

Page 54: ...Fang Yuan Road Sintec Industrial Park Wuhan Hubei 430205 PR China Tel 0086 27 65523998 Mobile WhatsApp Wechat 0086 17371095681 Web http www txtlaser com E mail sales txtlaser com 54 Appendix 5 Double...

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