TVS WEGO 110 Page 37 Owner'S Manual Download | Manualshive

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36

MAINTENANCE

MAINTENANCE

RECOMMENDED LUBRICANTS

Application

Qty

Grade of oil

Engine oil

750 ml (during regular service)

800 ml (incase of disassembly)

Transmission oil

100 ml (during regular service)

120 ml (incase of disassembly)

Front fork oil

58 ± 1 ml / leg (drum brake model)

Premium front fork oil

84 ± 1 ml / leg (disc brake model)

Disk brake fluid

–

DOT3 / DOT4

Grease

–

Bechem

Bechem premium

Oil Shall meet APISL or Superior performance category with SAE 20W
50 grade and confirming to JASO MA/MA2 specification.
SHELL ADVANCE 4T Ax5 20W50
Other equivalent brands may be used, if they meet all the
performance and specification levels.

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Summary of Contents for WEGO 110

Page 1: ...OWNER S MANUAL...

Page 2: ...lity It s more than a scooter It is a statement an intelligent choice As a proud owner of TVS WEGO you are now part of a family of millions of satisfied TVS customers This manual explains the features...

Page 3: ...s at any time without notice and therefore in such events it is possible that the relevant part of the owner s manual does not apply to your vehicle Prior permission of TVS Motor Company Limited is re...

Page 4: ...CONTENTS 3 CONTENTS Information 04 Safe Riding Tips 05 Know your TVS WEGO 08 Riding your TVS WEGO 29 Maintenance 33 Service Record Sheet 52 Technical Specifications 54...

Page 5: ...ation Warning Caution Note INFORMATION SAFETY INFORMATION The first 1000 km is a crucial part of your scooter Proper running in operation during this period helps in ensuring a maximum life and smooth...

Page 6: ...nt starts with a safety helmet of good quality One of the most serious injuries that can happen is a head injury Always wear good quality helmet You should also have good suitable eye protection Warni...

Page 7: ...me thoroughly familiar with the operation of the vehicle Braking For safe riding it is very important to master the braking techniques 1 Close release the throttle 2 Hold the vehicle upright as you ap...

Page 8: ...ssories make sure the accessories should not obstruct lighting steerability suspension level and ground clearance Additional electrical equipments and controls should not exceed the specified electric...

Page 9: ...rts or referring to special information The engine serial number is stamped on the left side of the engine at bottom near centre stand mounting See bottom to read serial number The frame serial number...

Page 10: ...ag hook 3 Choke knob 4 Horn switch 5 Turn signal lamp switch 6 Rear brake lever 7 Rear view mirror L 8 High low beam switch 9 Fuel gauge 10 Speedometer assembly 11 Brake fluid inspection window 12 Rea...

Page 11: ...knob 4 Horn switch 5 Turn signal lamp switch 6 Rear brake lever 7 Parking brake rear brake lock 8 Rear view mirror L 9 High low beam switch 10 Full digital speedometer 11 Rear view mirror R 12 Brake f...

Page 12: ...ke adjuster nut 2 Lady foot rest foldable 3 Kickstarter lever 4 Patented E Z centre stand 5 Side stand 6 Pillion foot rest L 7 Floor mat 8 Speedometer cable 9 Front brake adjusting nut 10 Seat cum fue...

Page 13: ...LOCATION OF PARTS VEHICLE RIGHT SIDE Vehicle shown is drum brake version Mandatory accessory will be charged extra 1 Front wheel axle nut 2 Cover front 3 Pillion foot rest R 4 Gauge oil level 5 Muffle...

Page 14: ...focus adjust screw 3 Turn signal lamp L 4 Position lamp L 5 Position lamp R 6 Turn signal lamp R 7 License plate front 8 Throttle cable adjuster REAR 9 Fuel tank cap 10 Tail lamp 11 Licence plate lam...

Page 15: ...s position Enginewillnot start Key can be takenout 2 ON position In this position all the electrical circuits are turned ON and the engine can be started now Key cannot be removed in this position 3 L...

Page 16: ...nters into the red band indicated on the gauge dial Approximately 1 litre of petrol will be available in the tank when the needle is in RED band of speedometer dial Approximately 4 0 litres of petrol...

Page 17: ...lamp high beam is activated 3 Turn signal indicator lamp left Flashes when the left side turn signal indication is activated 4 Turn signal indicator lamp right Flashes when the right side turn signal...

Page 18: ...g condition the power mode indicator blinks and warns again If the battery voltage is very low power mode lamp will glow once you switch ON the ignition key till you start the vehicle Electric starter...

Page 19: ...e fuel quantity available in fuel tank There are eight bars to indicate the quantity of fuel available in the fuel tank All the eight bars will be displayed when the fuel in the tank reaches 4 8 liter...

Page 20: ...ol glows when the battery charge is too low Contact your nearest TVS Motor Company Authorised Distributor or Dealer Authorised Service Centers Service reminder indicator lamp works only based on the d...

Page 21: ...ake lock squeeze the brake lever towards the grip and hold Press and hold the brake lock lever and release the brake lever Ensure the brake is locked properly Squeezing brake lever further releases th...

Page 22: ...he switch is positioned at even though the engine is running PO Position lamps tail lamp and license plate lamp glows when the switch is positioned at and engine is running ON Head lamp also glows alo...

Page 23: ...e by pushing back choke knob to its original position and ride the vehicle Always use choke for starting the cold engine Never open the throttle fully when the choke is applied It may lead to flooding...

Page 24: ...the bottom of neck portion insert level of the fuel tank Filling above the neck may result in improper breathing of fuel tank and seepage of fuel While refueling avoid spillage of petrol on the tyre I...

Page 25: ...ever sit on vehicle when it is supported by stand Always park the vehicle on a flat firm surface Caution To place the vehicle on centre stand hold the handle bar left grip with left hand Place your fo...

Page 26: ...ntrol key into seat lock and rotate it in clockwise direction Lift and open the seat The tool kit consists one number each of the following Ensure the contents of the tool kit A 1 16x17 mm box spanner...

Page 27: ...th overload will hamper riding stability and may lead to loss of control Hence it is advisable to carry the recommended amount of load only Warning Caution Utility box can be used to carry a load of 1...

Page 28: ...and gently pull out the lid Close the lid without fail after keeping your things inside To close the lid push back the lid to its original position and lock the glove box by rotating the control key...

Page 29: ...rly during charging and protect it from any liquid dust etc Take the mobile phone and the adapter along with you while the vehicle is parked or unattended Caution 4 Use of wrong adapter may cause dama...

Page 30: ...cuts Battery Proper working of electric starter horn fuel gauge brake lamp and turn signal lamps Electrolyte level page no 37 Lighting Proper working of head lamp high low beam high beam indicator po...

Page 31: ...eously release the brake lever gently and smoothly The vehicle starts moving forward 2 As the vehicle picks up speed increase the throttle slowly Do not run the engine indoors where little or no venti...

Page 32: ...s as specified in this manual page no 31 and 32 Regular maintenance checks will save fuel and assure trouble free enjoyable and safe riding besides keeping environment clean Spark plug A dirty or defe...

Page 33: ...e The drag on the vehicle increases resulting decreased fuel economy Further more handling may be adversely affected Inspect the tyre pressure regularly weekly and inflate it to the recommended pressu...

Page 34: ...nder head steering components suspension and wheel components etc are key items and they require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per t...

Page 35: ...I DR I DR Drain oil if necessary SAI filter element R Replace every 12000 km CVT filter element I C R I C Replace every 12000 km Tappet clearance I A I A I A I A Carburettor assembly C A C A every 12...

Page 36: ...T I T I T I T I T Replace every 21000 km Brake hose only in disc brake I I I I I I Replace every three years Master cylinder cups only in disc brake Replace every 21000 km Wheel freeness I I I I I I...

Page 37: ...of disassembly Front fork oil 58 1 ml leg drum brake model Premium front fork oil 84 1 ml leg disc brake model Disk brake fluid DOT3 DOT4 Grease Bechem Bechem premium Oil Shall meet APISL or Superior...

Page 38: ...evel add only distilled water upto the maximum level by removing the filler caps 6 Reinstall the filler caps and clean the battery thoroughly apply petroleum jelly to the battery terminals to protect...

Page 39: ...llow the procedure given below for inspecting and replacing the fuse 1 Open the cover front as explained earlier 2 Fuse case fitted on the battery band contains a 10A fuse Pull out the fuse case from...

Page 40: ...e dust and mud around the spark plug mounting to avoid falling inside the cylinder 3 Pull out the suppressor cap from spark plug Using the spark plug spanner remove the spark plug A spark plug with he...

Page 41: ...level 2 Remove the gauge and wipe it clean 3 Insert the gauge back in its mounting hole Do not thread in 4 Take out the gauge and check the oil level The level should be between minimum and maximum le...

Page 42: ...oil traces with a clean cloth to prevent dust accumulation 6 Replace the fibre washer while reassembling the oil level screw If the vehicle is driven with less engine oil and transmission oil the engi...

Page 43: ...ckwise direction for reducing the free play or in anti clockwise direction for increasing the free play Brake shoe wear indicator Drum brake When brake is applied wear limit index mark 1 on the front...

Page 44: ...A is provided in the housing head lamp rear for inspecting the brake fluid level 1 Check the master cylinder fluid level on view piece glass B through inspection window A 2 Brake fluid level always s...

Page 45: ...ake pad wear indicator Disc brake Check for the wear of brake pads visually if found beyond the wear indicator groove as shown in the figure then replace the brake pads as a set with a new one Rear br...

Page 46: ...LH Replace the brake shoes as a set if the wear limit indicator shows beyond the wear limit even after indexing the lever Caution 2 1 Incase the wear limit index mark 1 is going beyond wear limit indi...

Page 47: ...ure in cold condition Solo Dual Front 1 69 kg cm 24 PSI 1 69 kg cm 24 PSI Rear 2 00 kg cm 28 PSI 2 25 kg cm 32 PSI Tyre tread condition Operating the vehicle with excessively worn tyres will decrease...

Page 48: ...o knows the repairing method of tubeless tyre It is not necessary to remove the tyre from wheel rim always to attend a puncture Caution Side walls of the tubeless tyre which in contact with the wheel...

Page 49: ...t below the foot board to prevent vehicle from falling and lift the vehicle up 4 Remove the wheel assembly along with the hub drive while dislocating the wheel disc from the caliper assembly 5 Disloca...

Page 50: ...of over a month and above we recommend to carry out the following steps 1 Clean the vehicle thoroughly Park the vehicle on centre stand 2 Warm up the engine and drain engine oil and transmission oil S...

Page 51: ...ource of flame of spark TAKING THE VEHICLE OUT OF STORAGE FOR REGULAR USE 1 Take the vehicle out of the garage and clean it thoroughly 2 Remount the battery after bench charging if required 3 Fill the...

Page 52: ...value 2 Fitness of tyres and tubes tyre pressure tread depth 3 All bulbs indicator lamps and horn functioning 4 Smooth functioning of all cables and their free play 5 Smoothness of steering operation...

Page 53: ...ween a 2500 3000 km or b 3 months from the date of purchase whichever of the two occurs earlier 3 3rd service between a 5000 6000 km or b 6 months from the date of purchase whichever of the two occurs...

Page 54: ...se whichever of the two occurs earlier 7 7th service between a 17500 18000 km or b 18 months from the date of purchase whichever of the two occurs earlier 8 8th service between a 20500 21000 km or b 2...

Page 55: ...ubrication system Forced wet sump Maximum power in kW 5 88 7500 rpm Maximum torque in Nm 8 0 5500 rpm 8 4 5500 rpm Maximum speed Around 78 km hr Engine idling rpm 1600 100 rpm Starting system Electric...

Page 56: ...d operated Drum 130 mm dia hand operated Rear 130 mm dia hand operated TYRE Front tyre 90 90 x 12 with tube tubeless Rear tyre 90 90 x 12 with tube tubeless Tyre pressure cold condition Front 1 69 kg...

Page 57: ...el tank capacity 5 0 litres including reserve Fuel Unleaded Petrol Engine oil and Recommended 4T oil transmission oil grade Engine oil capacity 750 ml during regular service and 800 ml incase of disas...

Page 58: ......

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