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Milano Owner’s Manual

49cc 2-Stroke

Rev 05-02

Summary of Contents for Milano

Page 1: ...Milano Owner s Manual 49cc 2 Stroke Rev 05 02 ...

Page 2: ...e beenspecificallydesignedforyourscooterandmanufacturedtomeetCMSIdemanding standards With the intention of achieving our goal to provide complete customer support detailed parts catalogs are available for you to view at our web site www tngscooters com We continuously keep a large inventory of parts and accessories in stock to support our TN G dealers service centers and ultimately TN G scooter ow...

Page 3: ... safety messages are provided both in this manual and on the scooter For your safety and the safety of others please pay special attention to all warnings preceded by WARNING Indicates risk of severe injury or DEATH may result to the scooter operator a bystanderorapersoninspectingorrepairingthescooteriffailuretofollowtheseinstructions CAUTION Indicates that special precaution must be taken to avoi...

Page 4: ...ostcurrentproductinformationatthetimeofapproval for printing TN G Scooters reserves the right to make changes at any time without notice andwithoutincurringanyobligation Ifyouhaveanyquestionsaboutthemanual please consult yourTN G dealers or our web site www tngscooters com Themostrecentdocumentationwillalwaysbeavailableonourwebsite ...

Page 5: ...e 2 B TABLE OF CONTENTS Page 5 C SAFETY INSTRUCTIONS Page 6 D SPECIFICATIONS Page 13 E COMPONENT DESCRIPTIONS FUNCTIONS Page 15 F PRE RIDE CHECKLIST Page 23 G PROPER OPERATION Page 26 H ROUTINE CHECKS MAINTENANCE Page 33 J WARRANTY Appendix ...

Page 6: ...er Knowledgeable with all road signs WARNING Failure to follow any SAFETYINSTRUCTION could cause severe injury or even death to the scooter operator passenger or a bystander Protective Gear Riding a scooter leaves the rider exposed Therefore wearing appropriate protective gear canpreventordiminishinjuriesfromaccidents 1 AnApproved Helmet The majority of serious motorcycle injuries and deaths are t...

Page 7: ... frayed straps 2 Eye and Face Protection A plastic face shield can help prevent accidents by guarding the face from debris allowingtheridertodevotefullattentiontotheroad Goggles can protect your eyes in the same manner Never use eyeglasses or sunglassesinplaceafaceshieldorgoggles 3 Clothing Bright clothing should be worn by the driver so as to be easily seen by other motorists Jacket and pants sho...

Page 8: ...you time to react Ensure that you have a driver s license with correct classification to ride this scooter inyourstate Always observe the rules of the road Observe the posted speed limit and signal yourturnswellinadvance Know your limits Do not go faster then you are able to control Always travel at a speed that is proper for the terrain operating conditions and your experience Always inspect your...

Page 9: ...are caused by car drivers who do not see scooter riders on the road Therefore you need to ensure to follow these guidelines Wearbrightclothingtoincreasevisibility Brightorange yelloworgreenjacketsor vests and brightly colored helmet can help others see you Always use turn signals when you are planning to turn or merge to main road and turnitoffafteryouhavemadeyourturn Flash brake lights whenever y...

Page 10: ...ceridingalone Extraweightchangeshandling stability brakingperformance turns acceleration and deceleration To carry passengers safely you must 1 Instruct the passenger before you start Must wear a helmet Get on the motorcycle after you have started the engine Sit as far forward as possible without crowding the driver Hold firmly to your waist hips or belt or passenger handle Keep both feet on the p...

Page 11: ...afely if they are positioned and fastened properly 3 The rear luggage rack can carry 11 lbs max The compartment under the seat can carry 6 5 lbs max No more than 17 5 lbs total 4 Keep the load low and distribute the load evenly An uneven load can cause the scooter to drift to one side Gasoline Exhaust Fumes WARNINGGasolineishighlyflammableandexhaustfumesarepoisonous Turnoffenginebeforerefueling no...

Page 12: ...es see doctor immediately or callAmericanAssociation of Poison Control Centers at 1 800 222 1222 for assistance Ifyouspillgasolineonyourclothes changeandwashtheaffectedareaimmediately withsoap Modification Anymodificationstothisscooterorremovaloforiginalequipmentwithoutapprovalfrom TN G Scooters may cause it to be unsafe for use and may trigger severe accident Modificationsmayalsomakeyourscooteril...

Page 13: ...Front Brake Disc Rear Brake Drum Tire Size Front 3 5x10 Tire Size Rear 3 5x10 Tire Pressure Front 29 psi Tire Pressure Rear 33 psi D SPECIFICATIONS IdleRPM 1500 ExhaustValeGap Cold 0 10mm 0 004inch Spark PlugType Autolight 4194 BatteryType 12V6Ah Headlight Hi Lo Beam 35 W 35 W Front Running Light 3 W Brake Tail Light 21 W 5 W Turn Signal Lights 10 W Turn Signal Indicators 3 W InstrumentIlluminatio...

Page 14: ...le oil reservoir 3 Muffler 4 Storage Compartment 5 Seat 6 Handle bars 7 Mirrors 8 Headlight 9 Air box filter 10 Kick Starter 11 Side Stand 12 Storage Hook 13 Instrument panel 14 Ignition switch 15 Fuel Cap 16 Center Stand 16 1 3 4 5 6 7 8 12 11 10 14 15 13 2 ...

Page 15: ...15 Controls 2 8 1 1 Horn Button 2 Turn Signal Switch 3 Rear Brake 4 Hi Lo Beam Switch 5 Speedometer 6 Front Brake Lever 7 Throttle 8 Electric Starter Button 9 Engine Stop Switch 3 4 5 6 9 7 ...

Page 16: ...ring Seat Lock TABLE 1 1 NOTE Steering can only lock when the handle bar is turned left CAUTION Make sure key is in OFF position after riding or opening seat When key is leftin ON positionandengineisoffyouwilldrainyourbattery ...

Page 17: ...witchtoÎ andtherightturnindicatorlightflashes Toassignleftturn pushtheswitchtoÍ andtheleftturnindicatorlightflashes Tocancelturnsignal pushinthebuttonontheswitch White Lo Hi Beam Switch and Hi Beam Indicator When illuminated high beam is selected CAUTION Be sure to always use LO BEAM light when facing oncoming traffic 1 TurnSignalIndicator 2 HiBeamIndicator 3 Speedometer 4 Odometer 5 GasGauge 6 Oi...

Page 18: ... level is decreasing Throttle Control see page 15 Control speed by rotating the throttle Right Grip To accelerate speed rotate the throttle towards you To decelerate speed rotate the throttle away from you Electric Starter see page 15 Starts Engine using battery power NOTE Never engage starter for more than 3 5 seconds at a time to avoid possible damage Horn Button see page 15 To sound the horn pr...

Page 19: ...To apply the frontbrake pulltherightlevertowardsthrottlegripgradually StorageCompartment To unlock the underseat storage compartment seeTABLE 1 1 page 16 under ignitionswitch Once the seat is unlocked raise the seat pad to access the storage compartment Press the seat pad down to lock it WARNING The storage compartment can carry 6 5 lbs max Do not exceed maximum 17 5 lbs for cargo Ensure the stora...

Page 20: ...de the lock cover open insert the ignition key into the fuel tank cap lock and turn counterclockwise The fuel tank cap is released and can be removed To install the fuel tank cap insert the fuel tank cap to the tank turn the key clockwise to the original position and removed the key Slide back the lock cover WARNING Alwaysturntheengineoffpriortorefuelingthescooter Ensurethefueltankcapisproperlyins...

Page 21: ...whenrefuelingthescooter DO NOTmix oil with gas as damage will occur ML49 2stroke comes with auto oil injectionsystem 2 Cycle Oil Reservoir Auto Oil Injection To access the oil resevoir tank remove the cover plate as shown below Make sure to replace tank cap securely before replacing access cover Use2 Cycleoilonlywhenfillingtheoilresevoir ...

Page 22: ...e NOTE Always turn the engine off prior to refueling the scooter Always use 90 octane gasoline or higher to refuel the scooter 2 CHECK 2 CYCLE OIL RESERVOIR LEVEL See page 21 for location Replace the cap and turn it clockwise until it is secure 3 CHECKTHE BRAKE LIGHT Turntheignitionkeytothe ON position Grip the front brake lever or rear brake lever while watching the rear brake light to make suret...

Page 23: ... for nails glass or stones what are cuttingintothetirecasing Look for partial or abnormal tread wear The middle of the tread should have FrontTire 1 5mm minimumtreaddepth RearTire 2mmminimumtreaddepth CAUTION This Scooter uses tubeless tires on the front and rear wheels These tires must always be replaced with tires of the same type 6 CHECK THE BRAKES Front Brake Compress the front brake lever and...

Page 24: ...g will need to be checked if you find the scooter hard to start The gap should be between 0 023 0 032 inches The electrode should be a light brown color Incorrect gap can cause many problems for the scooter engine Make sure it is correct If the spark plug is fouled or damaged replace it with another of similar type Replacing the spark Plug CAUTION Allow the engine to cool down before attempting to...

Page 25: ...ciousness and or even deathshortly This scooter is rated for two persons total weight with rider and passenger must not exceed 330 lbs 1 ENGINE STARTINGPROCEDURE NOTE If side kick stand is down vehicle will not start Normal Start Place scooter on the center stand Turntheignitionkeytothe ON position Whileholdingbrakelever firmlypushtheelectricstart If the engine doesn t start after 3 to 4 seconds t...

Page 26: ...es not work If bike does not start please refer to trouble shooting section WARNING Do not change the position of the ignition switch while the vehicle is in motion only when the vehicle has come to a complete stop CAUTION Whenscooterisnotrunning donotleavetheignitionswitchinthe ON position for extended periods of time The battery may become depleted to the point that the vehicle cannot be started...

Page 27: ...sidestand is in up position 2 RETRACTINGTHE STAND CenterStand Holding the left handle with your left hand and grasping the rear rack with your right hand push the scooter forward and move the stand back with your foot until the stand retracts under the scooter SideStand Graspthehandlebarswithbothhandsandtipthe scooter upright Move the stand back with your foot until the stand retracts under the sc...

Page 28: ...for balance Place your right hand on the rear brake lever or left hand on rear brake lever 4 ACCELERATION DECELERATION Speed can be adjusted by twisting the throttle control Twist the throttle slowly towards you to increase speed and twist the throttle away from you quickly to decrease speed CAUTION Fast acceleration when the engine is cold can damage transmission ...

Page 29: ...ter slowly to take off 6 USING THE BRAKES The brakes work best when the front and rear brakes are applied simultaneously To apply the brake release the throttle quickly and squeeze the front brake lever while putting pressure on the rear brake lever WARNING Do not apply the brakes too quickly or while in a turn as this may result in loss of tractionandcontrol Wetconditionswillaffectbraking Givetwi...

Page 30: ...pplying the rear brake using the left brake lever Extend your left foot just before coming to a complete stop so as to keep the scooter upright when it stops Turnofftheignitionkeyanddismountthescooterontheleftside Use your right foot to extend the side stand of the scooter WARNING Do not touch the engine and the exhaust system as they can become very hot CAUTION If the scooter will be parked for a...

Page 31: ... performance from the scooter Limitfullthrottleoperationandavoidanyconditionthatmayresultinengine overheating Always keep the speed below 30 mph Do not overload the scooter or carry a passenger during this period CAUTION Have your TN G Scooter dealer check the vehicle if any engine trouble occurs during this period ...

Page 32: ...32 H ROUTINE CHECKS MAINTENANCE ...

Page 33: ...he tires for damage and wear or abnormal tread wear Look for nails glass stones or any sharp object cutting into the tire casing The middle of the tread depth should have Front 1 5mm Rear 2mm CAUTION This scooter uses tubeless tires on the front and rear wheels always replaced with tires of the same type REAR BRAKEADJUSTMENT Fig 1 Fig 2 Fig 3 Del Rey Only Total free play for brake lever should not...

Page 34: ... the brakes for excessive wear The middle groove of the brake should still be visible If it isn t the pads should be replaced 3 To replace the brake fluid open the reservoir and add fluid as required See Fig 5 CAUTION Be sure not to introduce any water or air into the brake system when changing thefluid Do not spill any brake fluid on any other motorcycle parts as the fluid can damagemetalandpaint...

Page 35: ...ight brown color 3 Replacingthesparkplug Remove the plug cover and remove the spark plug using the spark plug wrenchinthetoolkit Aftersettingthegapofthenewplug insertitintothecylinder tighten firmlybyhand thenbyusingprovidedwrenchtightenanother to turns Reattach the spark plug cover WARNING Do not change spark plug while engine is hot CAUTION Incorrect gap can cause problems to the scooter engine ...

Page 36: ...onths whichevercomesfirst NOTE RecommenduseSAE10W40oilinthetransmission 1 Place the scooter on its center stand on a level surface Let the engine warm up for threeminutesandthenshuttheengineoff 2 Removetheoilfillplugandtheoildrainplugandallowtheoiltodraincompletely 3 Inspect the sealing washer on the drain plug and if it s OK reinstall the drain plug 4 Refillthegearboxuntilfull 5 Reinstallthe oilf...

Page 37: ...LTER MAINTENANCE The air filter should be inspected and cleaned or replaced at every 1000km interval 1 Remove left body cover 2 Remove the screws that hold the cover of the air cleaner in place and lift off the air cleaner cover see page 14 for air box location 3 Liftouttheairfilterscreenandcartridge 4 Clean the screen and cartridge with compressed air 5 Reassemble the air filter components and ba...

Page 38: ...ATTERYMAINTENANCE Your Milano Scooter uses a calcium sealed maintenance free VRLAbattery and you should not remove the sealing strip once the battery has been installed and prepped by a TN G dealer NOTE To protect your battery against failure it is important to keep your battery fully charged This applies primarily if you are not riding your scooter on a regular basis or are travelingonlyshortdist...

Page 39: ...ry terminal and the BLACK wire is connected to the negative batteryterminal 3 Make sure that the battery posts are kept clean at all times and have good contact area Use a wire brush to remove any signs of corrosion if required 4 Avoidsparksorflamewhenhandlingthebattery FUSE REPLACEMENT Main Fuse 1 The main fuse is located next to the battery in the floorboard it is rated at 15Amps 2 Avisualinspec...

Page 40: ...thefusefromthefuseboxdonotsqueezethefusepulleroritwill releasethefuse Wheninsertingthenewfusebesurethatitfitssnuglyintothefusesocket Aloosefit willcauseintermittentelectricalproblemsandpossibleoverheatingofthefuse contacts Always replace the open fuse with another of the same type ...

Page 41: ...use box as this could causeelectricalproblem Donotuseafuseofhigheramperagethanrecommended thiswillcauseextensive damage to the electrical system and possibly a fire NOTE If the new fuse burns out immediately have aTN G dealer check scooters completeelectricalsystem ...

Page 42: ...ion To Qualify ForThisWarranty The CMSI vehicles must be purchased from a dealer within the United States Canada or Mexico who is authorized by CMSI to sell CMSI products Dealer must be signed up and be familiar with CMSI warranty policy WarrantyVerification Method Owner and dealer sign Owner Registration Card at time of purchase This information is kept in CMSI s warranty system and can be reques...

Page 43: ...abor Parts repaired or replaced under warranty are warranted only during the balance of the applicablewarrantyperiod TheAuthorized Dealer Togiveyoucompletewarrantydocumentationwhenyoupickupyourvehicle Toperformwarranty repairs on any CMSI product that qualifies for such repairs ThesellingdealershallsigntheAcceptanceCertificateandaCardofDeliveryupondeliveryofthe vehicle TheCardofDeliveryoutlinesthe...

Page 44: ...for engines on 50cc and above modelsbypurchasingtheInterlubeOpti 4enginelubricantatthetimeofpurchaseofthe newunitanduseonlythatlubricantduringtheentirewarrantyperiod An authorized CMSI dealer is your best source for scheduled maintenance on your vehicle Regardless of who performs your maintenance if warranty repairs are needed your dealer may ask youfordocumentationwhichmayconsistofoneormoreofthef...

Page 45: ...4 Copies of repair orders or other receipts for required maintenance that include the odometer mileageandservicedate NOTE All maintenance receipts should be kept by the owner Warranty Coverage Table ...

Page 46: ...terialorworkmanshipundernormalusefortheapplicabletimeperiod Parts or Labor No charge to you WARRANTY DISCLAIMERS LIMITATIONS EXCLUSIONS Disclaimerof Consequential Damage Limitation of Implied Warranties CMSI Inc disclaims any responsibility for Lossoftime Lossofuseofvehicle Transportationexpenses rentaland ortowing Anyotherincidentalorconsequentialdamage Anyotherincidentalorconsequentialexpenses s...

Page 47: ...pliedwarrantylasts Somestatesmay notallowexclusionorlimitationofincidentalorconsequentialdamages Your Legal Rights Thesewarrantiesgiveyouspecificlegalrights Youmayalsohaveotherrightswhichvaryfromstate to state It is the responsibility of the owner to be aware of state laws which pertain to this issue in yourparticularstate These Warranties Do Not Cover Failures which are not due to a defect in mat...

Page 48: ...nsuitable attachments or parts Deteriorationfromtheelements Failuretofollow break in procedures Replacementofexpendablemaintenanceitemincluding butnotlimitedto Spark plug gaskets coolant belts Filters hoses lubricants fuses Tires see Owner s Manual Paintand ordecalsfading peeling blistering chippingorrusting Plastic body parts and panels See WarrantyTimeTable Useforthefollowingactivities shallVOID...

Page 49: ...placement parts refer to Distributors LimitedWarranties Replacement Parts DISTRIBUTORS LIMITED WARRANTY NEW MOTORCYCLE CMSI warrants to the first retail purchaser and subsequent purchasers of this vehicle that the motor cycleisfreefromdefectsinmaterialsandsworkmanshipfortheperiodstatedin WarrantyTime Table To Qualify ForThisWarranty Thevehicle mustoriginallyhavebeenpurchasedfromadealerwithintheUni...

Page 50: ... is worn to a depth of 3 32 whichever occurs first Coverage begins Original tire on motorcycle date of delivery Tire purchased as replacement date of purchase Warranty Coverage Tires distributed and sold by CMSI which are either OriginalequipmentonCMSI vehicles or Specified by CMSI for the model the tire is installed on and purchased from anAuthorized Dealerforreplacementuse Toqualifyforthiswarran...

Page 51: ...ation To practice proper tire care and prudent motorcycle operation You must maintain tire inflation pressureandloadinaccordancewithinformationinthemanual thetireinformationlabelonthe motorcycle andrestrictionsmoldedintothetiresidewalls Thereplacementofadefective tire under this warranty must be made by anAuthorized CMSI Inc Dealer Replacement Charges up to 50 tread wear Tire No charge for a new d...

Page 52: ...ch as impact breaks punctures cuts or snags Tiresrenderedunserviceablebyrunningwhileflat spinning improperinflation overloading misalignment impropermountingduringreplacementofafterrepair orinstallationon unsuitablerims Tires rendered unserviceable due to abuse or misuse such as towing a trailer Tube typetiresfittedwithoutinnertubes Tireswhichhavebeenrepaired Tireswhosesidewallshavebeenmodifiedbyt...

Page 53: ...urchased from anAuthorized CMSI Dealer Must have been used in an application for which it was designed Warranty Coverage CMSI Inc will repair or replace at its option any genuine CMSI part that is defective in materialorworkmanshipundernormaluse Proof of date of purchase is required Parts installed by anAuthorized CMSI Dealer Parts Labor No charge Parts not installed by anAuthorized CMSI Dealer Pa...

Page 54: ...diatelyinformtheNationalHighwayTrafficSafetyAdministration NHTSA inadditiontonotifyingCMSIInc If NHTSAreceivessimilarcomplaints itmayopenaninvestigation andifitfindsthatasafety defect exists in a group of vehicles it may order a recall and remedy campaign For this reason it is very important for you to notify CMSI of any change of address or ownership NHTSA cannot becomeinvolvedinindividualproblem...

Page 55: ...gencyatthetimeofmanufactureandthatitisfreefromdefectsinmaterialsand workmanshipwhichcausethemotorcyclenottomeetUSEnvironmentalProtectionAgencyStan dardswithinthefollowing If an emission related part on your motorcycle is defective the part will be repaired or replaced by CMSI This is your emission control system DEFECTSWARRANTY The warranty period shall begin on the date the motorcycle is delivere...

Page 56: ... use or other consequentialdamages 4 Any motorcycle on which the odometer mileage has been changed so that themileagecannotbedetermined RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THATANYEMISSION SYSTEM MAINTENANCE BE PER FORMED BYANAUTHORIZED CMSI DEALER USING GENUINE CMSI REPLACE MENT PARTS THE MAINTENANCE REPLACEMENT OR REPAIR OF THE EMISSION CONTROLSYSTEM MAYBE PERFORMED BYANYOT...

Page 57: ...anti smog standards CMSI must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your motorcycle Youremissioncontrolsystemmayincludepartssuchas thecarburetororfuelinjectionsystem catalytic converter and engine computer Also included may be hoses belts connectors an other emission relatedass...

Page 58: ...ledmaintenance You are responsible for presenting your motorcycle to a CMSI dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be aware that CMSI may deny your warranty coverage if your motorcycle or a part has failed due to abuse neglect impropermaintenanceorunapprovedmodifications Ify...

Page 59: ...materialandworkmanshipwhichcausesuchmotorcycletofailto conformwithapplicableregulationsoftheUnitedStatesEnvironmentalProtection Agency or the CaliforniaAir Resources Board for a period of use SeeWarranty Cover ageTable on page 4 of warranty section I COVERAGE Warranty defects shall be remedied during customary business hours at anyauthorizedCMSIdealerlocatedwithintheUnitedStatesofAmericaincomplian...

Page 60: ...nmodelsmaynotcontainall ofthesepartsandcertainmodelsmaycontainfunctionallyequivalentparts IntheStateofCaliforniaonly EmissionControlSystememergencyrepairs asprovidedforin the CaliforniaAdministrative Code may be performed by other than an authorized CMSI dealer An emergency situation occurs when an authorized CMSI dealeris not reasonably available a part is not available within 30 days or a repair...

Page 61: ...rlyinstalled 4 use of replacement parts or accessories not conforming to CMSI Inc specificationswhichadverselyaffectperformance and or 5 useincompetitiveracingorrelatedevents B Inspections replacement of parts and other services and adjustments required for requiredmaintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileagecannotbereadilydetermined III LIMITE...

Page 62: ... WITH THE SALE OR USE OF OR INABILITY TO USE THE CMSI MOTORCYCLE FORANY PURPOSE SOME STATES DO NOTALLOWTHE EXCLUSION OR LIMITATION OFANYINCIDENTAL OR CONSEQUENTIALDAMAGES SOTHEABOVE LIMITATIONS MAY NOTAPPLYTOYOU B Noexpressemissioncontrolsystemwarrantyisgivebycmsiexceptasspecifically setforthherein Anyemissioncontrolsystemwarrantyimpliedbylaw includingany warrantyofmerchantabilityorfitnessforapart...

Page 63: ...ED MOTORCYCLE WARRANTY VI ADDITIONALINFORMATION Any replacement part that is equivalent in perfor mance and durability may be used in the performance of any maintenance or repairs However CMSI is not liable for these parts The owner is responsible for the performance of all required maintenance Anyindividualorserviceestablishmentmayperformsuchmaintenance The warranty period begins on the date the ...

Page 64: ...WarrantyRev2006 2 8146 304thAve SE Preston WA 98050 www cmsiinc com ...

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TN’G Milano, Owner'S Manual

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