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4

Mechanical Installation 

 
1. 

Install the pump (not included) securely to the top of the fuel tank per the instructions 
included with the pump. 

2. 

Install mounting plate to tank (if 
applicable for your installation).  
Refer to the mounting plate “Tank 
Mounting” section of the mounting 
plate instructions.   

3. 

Remove the dispenser cover to 
allow inside access to the bottom of 
the dispenser.  Begin by pulling the 
reset knob off its shaft.  The cover 
is removed by unscrewing the 3 - 
Phillips head screws located on the 
sides and back of the cabinet (see 
diagram on page 9 for screw 
locations).     

4. 

Place dispenser on mounting plate; 
using the 4 – 5/16 x 18 screws, 
nuts, and grommet washers, screw 
the dispenser securely to the 
mounting plate through the 4 holes located in the bottom of the dispenser cabinet base 
(figure 1).    

5. In 

FR902RU

 installations, install an Emergency Shut-Off Valve (not supplied) to the 

dispenser inlet.  Position valve so it can be rigidly mounted to the tank, and is not 
dependent on the dispenser for support. 

6. 

Carefully measure and install pipe between the pump and Emergency Shut Off Valve.  

The pipe is not intended to support the pump or the dispenser in any manner.

 

 

NOTE:

 

Dimensional drawings for installation purposes are located on pages 12 – 16.  

 

 
 

 
Electrical Installation  

 
 
 

  
 
 
 
 

 
 
 
 

 
 
 
 
 

CAUTION!

  Threaded pipe joints and connections should be sealed with the 

appropriate sealant or sealant tape to minimize the possibility of leaks. 

Figure 1

WARNING!

  Overall dispenser installation and electrical wiring should be 

performed ONLY by a licensed electrician and service personnel in compliance 
with local, state, and national electrical code NEC/ANSI/NFPA 70, NFPA30, 
NFPA 30A, and NFPA 395 as appropriate to the intended use of the dispenser. 
Threaded rigid conduit, sealed fittings, and conductor seal should be used. The 
pump must be properly grounded.  Improper installation or use of this dispenser 
can result in serious bodily injury, or death!    

CAUTION!

  All electrical appliances should operate at the rated nameplate 

voltage.  Power should be supplied to this dispenser from a dedicated 20 amp 
circuit breaker.  No other equipment should be powered by this circuit.  Wiring 
must be of sufficient size to carry the correct current for the pump.  Voltage drop 
will vary with distance to pump and size of wire; refer to the National Electrical 
Code (NEC), or local codes, for voltage drop compensation to be sure you are 
using the correct size wire for your application. 

Summary of Contents for Fill-Rite

Page 1: ...ote Dispensing Cabinet 902V Series Cabinet Dispenser Models FR902R non UL gallon FR902LR non UL liter FR902RU UL cUL listed gallon FR902LRU UL cUL listed liter Owners Installation Operation and Safety Manual ...

Page 2: ...nd it providing you the value that comes with superior performance user friendly design long service life and solid simple engineering Experience that gives you peace of mind Rest Easy It s Tuthill About This Manual From initial concept and design through its final production your Fill Rite dispenser is built to give you years of trouble free use To ensure it provides that service it is critical t...

Page 3: ...be incorporated into the installation either as part of the pump or separately at the dispenser itself WARNING This product must not be used to transfer fluids into any type of aircraft WARNING This product is not suited for use with fluids intended for human consumption or fluids containing water WARNING To ensure safe and proper operation of your equipment it is critical to read and adhere to al...

Page 4: ...to support the pump or the dispenser in any manner NOTE Dimensional drawings for installation purposes are located on pages 12 16 Electrical Installation CAUTION Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks Figure 1 WARNING Overall dispenser installation and electrical wiring should be performed ONLY by a li...

Page 5: ...5 RED RED RED RED Connect Red and Black Wires to 110 VAC wire unless separate circuits are required 110 VAC ...

Page 6: ...r and piping must always be filled with liquid and be free of air The meter portion of your dispenser should be calibrated per instructions in this manual prior to its use 1 Reset register to 0 DO NOT RESET WHILE IN OPERATION Damage will result 2 Remove nozzle from holder and turn the power on by lifting the switch handle 3 Dispenser is ready for use Insert nozzle into container to be filled and s...

Page 7: ...low capacity Clogged meter chamber Clean meter chamber clean or replace screens and filters in piping Plugged filter Replace filter element Plugged pump Inspect and clean pump as necessary Meter body cracks Excess line pressure Install pressure relief valve so high pressure bleeds back to the tank Replace cracked meter body Nutating Disc Broken Sudden high pressure fluid hitting disc Avoid surge f...

Page 8: ...mber Assembly refer to page 11 for item diagram The Meter Chamber Assembly consists of upper and lower chambers a nutating disc and four screws 1 To expose the meter chamber assembly gear train and seal remove 4 screws item 23 2 The meter chamber can be dislodged by removing 4 screws item 21 Reassemble by reversing this procedure Gear Train and Seal refer to page 11 for item diagram To disassemble...

Page 9: ...rning for repairs Replacement Parts Information For repairs or routine maintenance Fill Rite offers the parts you need The following parts diagram and list covers all applicable parts for your Fill Rite product These parts can be obtained through any authorized Fill Rite dealer FR902RU Configuration FR902R Config Cabinet Screws ...

Page 10: ...eries Meter Chamber and gear train components To assure proper operation on a solid mounting surface Fill Rite recommends installing the FR902 Cabinet Dispenser on the KIT902MB Mounting Bracket kit This mounting bracket is designed specifically for use with the FR902 series Cabinet Dispenser and features pre drilled openings located for plumbing wiring and fastening It also includes the necessary ...

Page 11: ...arts Kit Description Contents 900KT 900 Series Meter Repair Kit 1 Pin Gear 2 Cluster Gear Liter or Gallon 3 Drive Gear Liter or Gallon 4 Bevel Pin 5Driver pin gear 6 Gear Frame 7 Chamber Assembly 8 Required O rings 9 Required Fasteners ...

Page 12: ...12 Cabinet Exterior Dimensions ...

Page 13: ...13 Optional Mounting Platform Dimensions ...

Page 14: ...14 Cabinet to Platform Orientation ...

Page 15: ...15 Typical Above Ground Tank Installation ...

Page 16: ... Buyer against the Manufacturer for breach of warranty IN NO EVENT SHALL THE MANUFACTURER S LIABILITY FOR ANY CLAIM FOR DAMAGES ARISING OUT OF THE MANUFACTURE SALE DELIVERY OR USE OF THE GOODS EXCEED THE PURCHASE PRICE The foregoing warranties will not extend to goods subject to misuse neglect accident improper installation or maintenance or have been repaired by anyone other than the Manufacturer...

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