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6

Meter Calibration 

 

Meter calibration is required upon installation, after disassembly, after significant wear, or 
when dispensing a different viscosity fluid. Your FR902 series dispenser is factory calibrated 
using mineral spirits. Calibration must be done between 6 and 40 GPM (23 and 151 LPM).  
Meter calibration can be easily changed by following the calibration procedure. A container of 

KNOWN

 volume will be needed for the calibration procedure. For the FR902 Series 

dispenser, a five gallon container or larger, or a 20 liter container or larger should be used. 

 

Procedure for Meter Calibration

 

 

1. 

For the most accurate calibration, install the 
dispenser as it will be used. Dispense liquid 
into a container of known volume. 

2. 

If calibration is required, turn off pump and 
release any pressure in the system.  
Remove seal screw to access calibration 
screw (figure 2).  If meter reads more than 
was dispensed, turn calibration screw 
counter-clockwise.  If meter reads less than 
was dispensed, turn the screw clockwise. 

 

3. 

Be sure to re-install the seal screw when 
calibration is complete. 

 

Operating Instructions 

 

For accurate measurement and to prevent dispenser damage, dispenser and piping must 
always be filled with liquid and be free of air. The meter portion of your dispenser should be 
calibrated per instructions in this manual prior to its use. 

 

1. 

Reset register to “0”.  

DO NOT RESET WHILE IN OPERATION!

  Damage will result. 

2. 

Remove nozzle from holder and turn the power on by lifting the switch handle. 

3. 

Dispenser is ready for use. Insert nozzle into container to be filled and start flow of liquid. 
Do not exceed 50 PSI of line pressure. 

4. 

When desired amount of liquid has been dispensed, stop the flow at the nozzle. Turn the 
power off by pushing the switch handle down.  Return the nozzle to its holder. 

 

Maintenance 

 

Your Fill-Rite FR902 series dispenser should operate virtually maintenance free.   Certain 
liquids, however, can dry out while in the meter housing, causing it to stop or perform poorly. 
If this happens, dispenser should be thoroughly cleaned. 

 

Cleaning Instructions

 

For a thorough cleaning, disassemble the dispenser per “ASSEMBLY / DISASSEMBLY” 
section, “Dispenser Chamber Assembly” subsection.  Rinse all components thoroughly.  
Recalibrate dispenser following calibration instructions above. 

 

 
 
 
 

 

 
 

IMPORTANT!

  When returning a dispenser for service, it must be triple rinsed 

and accompanied by a note stating what chemicals have been pumped through 
it.  Dispensers not adhering to these specifications may be refused for service.

 

Figure 2

Seal  
Screw 

Summary of Contents for Fill-Rite

Page 1: ...ote Dispensing Cabinet 902V Series Cabinet Dispenser Models FR902R non UL gallon FR902LR non UL liter FR902RU UL cUL listed gallon FR902LRU UL cUL listed liter Owners Installation Operation and Safety Manual ...

Page 2: ...nd it providing you the value that comes with superior performance user friendly design long service life and solid simple engineering Experience that gives you peace of mind Rest Easy It s Tuthill About This Manual From initial concept and design through its final production your Fill Rite dispenser is built to give you years of trouble free use To ensure it provides that service it is critical t...

Page 3: ...be incorporated into the installation either as part of the pump or separately at the dispenser itself WARNING This product must not be used to transfer fluids into any type of aircraft WARNING This product is not suited for use with fluids intended for human consumption or fluids containing water WARNING To ensure safe and proper operation of your equipment it is critical to read and adhere to al...

Page 4: ...to support the pump or the dispenser in any manner NOTE Dimensional drawings for installation purposes are located on pages 12 16 Electrical Installation CAUTION Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks Figure 1 WARNING Overall dispenser installation and electrical wiring should be performed ONLY by a li...

Page 5: ...5 RED RED RED RED Connect Red and Black Wires to 110 VAC wire unless separate circuits are required 110 VAC ...

Page 6: ...r and piping must always be filled with liquid and be free of air The meter portion of your dispenser should be calibrated per instructions in this manual prior to its use 1 Reset register to 0 DO NOT RESET WHILE IN OPERATION Damage will result 2 Remove nozzle from holder and turn the power on by lifting the switch handle 3 Dispenser is ready for use Insert nozzle into container to be filled and s...

Page 7: ...low capacity Clogged meter chamber Clean meter chamber clean or replace screens and filters in piping Plugged filter Replace filter element Plugged pump Inspect and clean pump as necessary Meter body cracks Excess line pressure Install pressure relief valve so high pressure bleeds back to the tank Replace cracked meter body Nutating Disc Broken Sudden high pressure fluid hitting disc Avoid surge f...

Page 8: ...mber Assembly refer to page 11 for item diagram The Meter Chamber Assembly consists of upper and lower chambers a nutating disc and four screws 1 To expose the meter chamber assembly gear train and seal remove 4 screws item 23 2 The meter chamber can be dislodged by removing 4 screws item 21 Reassemble by reversing this procedure Gear Train and Seal refer to page 11 for item diagram To disassemble...

Page 9: ...rning for repairs Replacement Parts Information For repairs or routine maintenance Fill Rite offers the parts you need The following parts diagram and list covers all applicable parts for your Fill Rite product These parts can be obtained through any authorized Fill Rite dealer FR902RU Configuration FR902R Config Cabinet Screws ...

Page 10: ...eries Meter Chamber and gear train components To assure proper operation on a solid mounting surface Fill Rite recommends installing the FR902 Cabinet Dispenser on the KIT902MB Mounting Bracket kit This mounting bracket is designed specifically for use with the FR902 series Cabinet Dispenser and features pre drilled openings located for plumbing wiring and fastening It also includes the necessary ...

Page 11: ...arts Kit Description Contents 900KT 900 Series Meter Repair Kit 1 Pin Gear 2 Cluster Gear Liter or Gallon 3 Drive Gear Liter or Gallon 4 Bevel Pin 5Driver pin gear 6 Gear Frame 7 Chamber Assembly 8 Required O rings 9 Required Fasteners ...

Page 12: ...12 Cabinet Exterior Dimensions ...

Page 13: ...13 Optional Mounting Platform Dimensions ...

Page 14: ...14 Cabinet to Platform Orientation ...

Page 15: ...15 Typical Above Ground Tank Installation ...

Page 16: ... Buyer against the Manufacturer for breach of warranty IN NO EVENT SHALL THE MANUFACTURER S LIABILITY FOR ANY CLAIM FOR DAMAGES ARISING OUT OF THE MANUFACTURE SALE DELIVERY OR USE OF THE GOODS EXCEED THE PURCHASE PRICE The foregoing warranties will not extend to goods subject to misuse neglect accident improper installation or maintenance or have been repaired by anyone other than the Manufacturer...

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