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3

Safety Information

 

 

 
 
 

 
 
 
 
 
 
 
 
 

 

 

 
 
 

 

 

 

 

Pad Locking  

 

Your Fill-Rite pump nozzle can be pad locked for added 
security.  With the pump turned off, and the nozzle in the stored 
position, a pad lock can be inserted through the locking link and 
the nozzle handle opening.  This configuration prevents the 

nozzle from being removed and the pump being turned on

 

Installation 

 

FR902 Series Remote dispensers and tank top pumps must be installed in accordance with 
local, state, and national electrical code NEC/ANSI/NFPA 70, NFPA 30, NFPA 30A, and 
NFPA 395, on a fixed, above ground tank not accessible to the public.    
 
In 

FR902RU

 and 

FR902LRU

 installations, a UL listed emergency shut-off valve with fusible 

link must be installed at the dispenser inlet.  All piping must be Schedule 40.  Use UL 
classified gasoline and oil resistant pipe compound on all threaded joints.  See page 12 for 
sample plumbing diagram.  For use ONLY with UL Listed Interchangeable (automatic or 
manual) Service Station Type Hose Nozzle Valves or Non-Interchangeable Service Station 
Type Nozzle Valves Model Catlow MAX 1, Husky 3N1-GS, and Husky 1+V111.    

 

Additionally, 

FR902RU

 and 

FR902LRU

 Dispensers require a UL listed pressure relief valve 

be incorporated into the installation, either as part of the pump or separately at the dispenser 
itself. 
 

WARNING!

  This product must not be used to transfer fluids into any type of 

aircraft. 

WARNING!

  This product is not suited for use with fluids intended for human 

consumption or fluids containing water.   

WARNING!

  To ensure safe and proper operation of your equipment, it is critical 

to read and adhere to all of the following safety warnings and precautions.  
Improper installation or use of this product can cause serious bodily injury or 
death! 
 
1) 

NEVER

 smoke near the dispenser, or use the dispenser near open flames 

when dispensing a flammable liquid!  Fire can result! 

2) 

A “Fill-Rite” Filter should be used on the dispenser outlet to insure no foreign 
material is transferred to the fuel tank. 

3) 

Threaded pipe joints and connections should be sealed with the appropriate  
sealant or sealant tape to minimize the possibility of leaks. 

4) 

Storage tanks should be securely anchored to prevent shifting or tipping 
when full or empty. 

5) 

To minimize static electricity build up, use only static wire conductive hose 
when dispensing flammable fluids, and keep the fill nozzle in contact with the 
container being filled during the filling process. 

6) 

DO NOT

 exceed 50 psi/ 3.5 BARS line pressure. 

7) 

DO NOT 

install a foot valve or check valve without a pressure relief valve; 

cracking may result.   

Summary of Contents for Fill-Rite

Page 1: ...ote Dispensing Cabinet 902V Series Cabinet Dispenser Models FR902R non UL gallon FR902LR non UL liter FR902RU UL cUL listed gallon FR902LRU UL cUL listed liter Owners Installation Operation and Safety Manual ...

Page 2: ...nd it providing you the value that comes with superior performance user friendly design long service life and solid simple engineering Experience that gives you peace of mind Rest Easy It s Tuthill About This Manual From initial concept and design through its final production your Fill Rite dispenser is built to give you years of trouble free use To ensure it provides that service it is critical t...

Page 3: ...be incorporated into the installation either as part of the pump or separately at the dispenser itself WARNING This product must not be used to transfer fluids into any type of aircraft WARNING This product is not suited for use with fluids intended for human consumption or fluids containing water WARNING To ensure safe and proper operation of your equipment it is critical to read and adhere to al...

Page 4: ...to support the pump or the dispenser in any manner NOTE Dimensional drawings for installation purposes are located on pages 12 16 Electrical Installation CAUTION Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks Figure 1 WARNING Overall dispenser installation and electrical wiring should be performed ONLY by a li...

Page 5: ...5 RED RED RED RED Connect Red and Black Wires to 110 VAC wire unless separate circuits are required 110 VAC ...

Page 6: ...r and piping must always be filled with liquid and be free of air The meter portion of your dispenser should be calibrated per instructions in this manual prior to its use 1 Reset register to 0 DO NOT RESET WHILE IN OPERATION Damage will result 2 Remove nozzle from holder and turn the power on by lifting the switch handle 3 Dispenser is ready for use Insert nozzle into container to be filled and s...

Page 7: ...low capacity Clogged meter chamber Clean meter chamber clean or replace screens and filters in piping Plugged filter Replace filter element Plugged pump Inspect and clean pump as necessary Meter body cracks Excess line pressure Install pressure relief valve so high pressure bleeds back to the tank Replace cracked meter body Nutating Disc Broken Sudden high pressure fluid hitting disc Avoid surge f...

Page 8: ...mber Assembly refer to page 11 for item diagram The Meter Chamber Assembly consists of upper and lower chambers a nutating disc and four screws 1 To expose the meter chamber assembly gear train and seal remove 4 screws item 23 2 The meter chamber can be dislodged by removing 4 screws item 21 Reassemble by reversing this procedure Gear Train and Seal refer to page 11 for item diagram To disassemble...

Page 9: ...rning for repairs Replacement Parts Information For repairs or routine maintenance Fill Rite offers the parts you need The following parts diagram and list covers all applicable parts for your Fill Rite product These parts can be obtained through any authorized Fill Rite dealer FR902RU Configuration FR902R Config Cabinet Screws ...

Page 10: ...eries Meter Chamber and gear train components To assure proper operation on a solid mounting surface Fill Rite recommends installing the FR902 Cabinet Dispenser on the KIT902MB Mounting Bracket kit This mounting bracket is designed specifically for use with the FR902 series Cabinet Dispenser and features pre drilled openings located for plumbing wiring and fastening It also includes the necessary ...

Page 11: ...arts Kit Description Contents 900KT 900 Series Meter Repair Kit 1 Pin Gear 2 Cluster Gear Liter or Gallon 3 Drive Gear Liter or Gallon 4 Bevel Pin 5Driver pin gear 6 Gear Frame 7 Chamber Assembly 8 Required O rings 9 Required Fasteners ...

Page 12: ...12 Cabinet Exterior Dimensions ...

Page 13: ...13 Optional Mounting Platform Dimensions ...

Page 14: ...14 Cabinet to Platform Orientation ...

Page 15: ...15 Typical Above Ground Tank Installation ...

Page 16: ... Buyer against the Manufacturer for breach of warranty IN NO EVENT SHALL THE MANUFACTURER S LIABILITY FOR ANY CLAIM FOR DAMAGES ARISING OUT OF THE MANUFACTURE SALE DELIVERY OR USE OF THE GOODS EXCEED THE PURCHASE PRICE The foregoing warranties will not extend to goods subject to misuse neglect accident improper installation or maintenance or have been repaired by anyone other than the Manufacturer...

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