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E09 TD-4100XD

Addendum:  Clean-In-Place System

PN 106169 

Rev B

E09 TD-4100XD Oil In Water Monitor 

Clean-In-Place Addendum

A-9

A.2 OPERATING THE CLEAN-IN-PLACE SYSTEM

Prior to operating the clean-in-place system:

1.  Remove the cleaning solution tank cover.
2.  Fill the tank with cleaning solution to a minimum of 5 U.S. gal [19 L]. The volume of the tank is 

10 U.S. gal [38 L]. The cleaning solution will depend upon what is likely to cause the fouling. 

Your water treatment chemical supplier should be able to help you with a recommended 

cleaning solution based upon your site-specific situation. Make sure the cleaning solution is 

compatible with the materials of the CIP system and monitor, including 316 stainless steel and 

CPVC.

3.  Replace the cleaning solution tank cover.
4.  Make sure that power is provided to the monitor.
5. 

You must configure the cleaning system operation on the E09 monitor, as described in the 

following procedure.

The following procedures supplement the one described in 

Section 9.6.1.1 Online Cleaning

, which is 

specific to the flow cell rather than the entire sample system.

NOTE: 

Determining the appropriate durations for your cleaning settings will depend on the location 

of the actuated CIP inlet valve. The following recommended settings were determined with a test 

configuration that used 50 ft of 1/2 in. piping (25 ft inlet, 25 ft outlet). The piping was installed at a 

3° slope. See 

Section A.5 Clean-In-Place General Arrangement Drawings

.

To configure the automatic cleaning cycle

At the Home screen, press “Setup” on the keypad. 

Press “3” to access the cleaning system settings.

Enter the user access code (8520) when prompted. 

You can choose whether you want the monitor to go 

into automatic cleaning on a regular timer. If you select 

cleaning on a timer, the cleaning will occur starting on a 

specific programmed date and time.

To select cleaning on a timer, press “1” to check the box.  

Pressing “1” again will uncheck the box.

You must also program the starting date and time (press 

“3”).

Summary of Contents for TD-4100XD E09

Page 1: ...ve questions regarding installation connections settings procedures or the general appearance of your monitor contact a service representative at Turner Designs Hydrocarbon Instruments Tel 1 559 253 1...

Page 2: ...the electric actuator 7 Install the float valve switch into the 1 1 2 FNPT tank fitting a Remove the tank cover b Reach into the tank and remove the tank adapter nut by turning clockwise c Remove the...

Page 3: ...E09 TD 4100XD Addendum Clean In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 3 Figure A 1 1 Monitor showing CIP installation points...

Page 4: ...re directed to avoid cross contamination of fluids during the cleaning process During power failures valves will remain in their last state During start up after a power failure the valves will be dir...

Page 5: ...m To periodically drain the tank Turner Designs Hydrocarbon Instruments recommends installing a T valve with hose bib at the CIP outlet shown below and on page 1 of Section A 5 Clean In Place General...

Page 6: ...e outlet pipe Sample water inlet pipe Cleaning solution inlet pipe The monitor sample supply connection is described in Section 2 3 2 2 Installation Piping Connection The monitor sample return connect...

Page 7: ...PWR and CIP pump I which use 5 A slow blow fuses The actuated valves are wired as follows 1 Black normally closed 2 Red normally open 3 White neutral 4 Green frame ground The main power terminal PWR i...

Page 8: ...ump to access the wiring 4 Connect to the monitor using glands and cabling appropriate for your hazardous area requirements 5 Reverse these steps to return the pump to its mounted position Internal sw...

Page 9: ...ribed in the following procedure The following procedures supplement the one described in Section 9 6 1 1 Online Cleaning which is specific to the flow cell rather than the entire sample system NOTE D...

Page 10: ...4 You must set the interval of the cleaning as well as the units Use the key to change the units Finally you must set the cleaning sequence This is done by pressing 5 at the Cell Cleaning screen Press...

Page 11: ...be at least 90 seconds to allow the bubble trap to fill and the pressure sensor to trigger the AVS To manually start the automatic cleaning cycle WARNING Always secure the cover on the cleaning soluti...

Page 12: ...oses The recommended duration for this setting is 15 seconds At this point in the process all valves are closed and the cleaning solution can be pumped through the system The recommended run time for...

Page 13: ...e cleaning solution has drained back into the cleaning solution tank all of the actuated valves have returned to their default positions and monitoring continues as normal Any step in the cleaning pro...

Page 14: ...o operate until empty Flush if necessary Turn off power and uncouple power line to pump Remove pump from the mounting Carry out all repair work with extreme cleanliness Turner Designs Hydrocarbon Inst...

Page 15: ...obstruct the movement of internal parts No fluid in tank Check the fill level on the side of the cleaning solution tank Make sure it is filled to a minimum of 5 U S gal 19 L Blown fuse Replace the pu...

Page 16: ...4100XD Oil In Water Monitor Clean In Place Addendum PN 106169 Rev B A 5 CLEAN IN PLACE GENERAL ARRANGEMENT DRAWINGS The CIP general arrangement drawings include multiple system views monitor installa...

Page 17: ...E09 TD 4100XD Addendum Clean In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 17...

Page 18: ...Addendum Clean In Place System E09 TD 4100XD A 18 E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum PN 106169 Rev B...

Page 19: ...E09 TD 4100XD Addendum Clean In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 19...

Page 20: ...Addendum Clean In Place System E09 TD 4100XD A 20 E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum PN 106169 Rev B...

Page 21: ...an In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 21 A 6 E09 TD 4100XD GENERAL ARRANGEMENT DRAWINGS This drawing set replaces those shown in Chapter 11 Ge...

Page 22: ...Addendum Clean In Place System E09 TD 4100XD A 22 E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum PN 106169 Rev B...

Page 23: ...E09 TD 4100XD Addendum Clean In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 23...

Page 24: ...Addendum Clean In Place System E09 TD 4100XD A 24 E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum PN 106169 Rev B...

Page 25: ...E09 TD 4100XD Addendum Clean In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 25...

Page 26: ...Addendum Clean In Place System E09 TD 4100XD A 26 E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum PN 106169 Rev B...

Page 27: ...E09 TD 4100XD Addendum Clean In Place System PN 106169 Rev B E09 TD 4100XD Oil In Water Monitor Clean In Place Addendum A 27...

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