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e-Boost-40 Instructions

e-Boost-40 Instructions

Page 11

PART NUMBER

FG-EBOOST-40

FG-EBOOST-40

5. ADVANCED SET-UP

5a. Setting Gate Pressure

Gate pressure control is a unique feature to the e-Boost. The Gate pressure function allows you to determine the pressure at which the
wastegate begins to open. By optimising the gate pressure and keeping the wastegate closed as long as possible, your desired boost will be
achieved faster and at lower RPM. Substantial gains in torque will be achieved.

The e-Boost has three Gate Pressure settings that coincide with each boost set point, SP1, SP2 and SP3. This allows you to tailor each gate
pressure to individual boost set points in order to get the most efficiency from your turbo. For example GP1 is used only when SP1 is selected,
GP2 is used only when SP2 is selected and so on.

The Gate pressure should only be set once your boost set points have been finalised – do not attempt to set the gate pressure first. The three
gate pressures have been factory set to 0.2bar (2.9psi or 20kpa). The objective when setting gate pressure is to maximise the value without
causing a boost spike. Increase the gate pressure until the boost pressure overshoots the desired setting. This boost spike is a result of the
wastegate actuator being held closed too long. Reduce the gate pressure value until this boost spike is eliminated.

If the gate pressure is set beyond your actual boost pressure, the e-Boost will reach the gate pressure once and then revert to your actual
boost pressure. Once the e-Boost registers a vacuum, the gate pressure function is reset and so on. This cycle maybe advantageous for certain
applications where a momentary spike in boost is desired.

To change the gate pressure value enter the 

boost parameter menu

, then scroll to GP1, GP2 or GP3. Press and hold the 

Mode

 button for two

seconds, press the up or down arrows to change the gate pressure value. Press the 

Mode

 button momentarily and the gate pressure will be

stored. Press the 

Mode

 button again to return to 

Live

 

Mode

.

5b. Auxiliary Output

The e-Boost has an auxiliary output function designed to control an auxiliary device once a certain boost pressure is achieved, i.e. water spray,
water injection or warning light. This circuit must be used to control a relay, with a maximum load rating of 1amp. The auxilary output is factory
set to 1 bar (14.7 psi or 100 kpa).

To change the auxiliary output value enter the 

user parameter menu

, then scroll to the Au parameter. Press and hold the 

Mode

 button for two

seconds, press the up or down arrows to set the desired auxiliary pressure. Note, the number that appears in this parameter will be in bar, psi
or kpa, depending on what has been set in the readout parameter, see section 4b for more detail. Press the 

Mode

 button momentarily and the

auxiliary pressure  will be stored. Press the 

Mode

 button again to return to 

Live

 

Mode

.

Summary of Contents for e-Boost-40

Page 1: ...e Boost 40 Instructions e Boost 40 Instructions Page 1 PART NUMBER FG EBOOST 40 FG EBOOST 40 e Boost 40psi version 1 47 INTELLIGENT BOOST ...

Page 2: ...ing 6 3 BASIC OPERATION 7 3a Live Mode 7 3b Boost Pressure 7 3c Boost Parameters 7 3d User Parameters 7 3e Turning the e Boost off 7 4 SETTING UP YOUR e Boost 8 4a Over Boost Shutdown VERY IMPORTANT 8 4b e Boost Readout 8 4c Bar Graph 9 4d Setting Boost Pressure 9 4e Sensitivity 10 5 ADVANCED SET UP 11 5a Setting Gate Pressure 11 5b Auxiliary Output 11 5c Audible Alarm 12 5d Using External Set Poi...

Page 3: ...art Dealer for more information on Fuel Cut Defenders Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads 2 INSTALLATION 2a Packing list The following components have been supplied with your e Boost Quantity Description Use 1 e Boost 1 e Boost solenoid Use in conjunction with e Boost 2 M3 Screws Secure e Boost solenoid 2 M3 Nylock nuts Secure e Boost soleno...

Page 4: ...o the barbed fitting on the back of the e Boost Ensure that it is pressed all the way on and take care not to kink the hose when routing it through the dashboard Connect the 3mm silicon hose to the 2 5mm hose with the connecting barb ensure that the polyurethane hose does not enter the engine bay Route the 3mm silicon through the engine bay and connect the end to the inlet manifold Use the small h...

Page 5: ... or exhaust manifold otherwise heat shielding maybe required If your vehicle is fitted with a factory boost control solenoid it MUST BE REMOVED from the hose that runs between the pressure source and the wastegate actuator failure to remove the solenoid will cause erratic or fluctuating boost pressure Ensure that the factory boost control solenoid remains connected to the ECU s wiring harness Conn...

Page 6: ... earth or ground GREY Solenoid wire 1 connect using wire supplied polarity not important BROWN Solenoid wire 2 connect using wire supplied polarity not important YELLOW Dimmer circuit 12 Volts WHITE Auxiliary output switched to ground see diagram below GREEN External set point 2 refer to section 5d ORANGE External set point 3 refer to section 5d Please Note All electrical connections must be solde...

Page 7: ...ll up or down to the parameter you want to edit Press and hold the Mode button for two seconds and the parameter will begin to flash To change the value of the parameter press the up or down arrow until the desired value appears on the readout To store this value press the Mode button momentarily To exit the boost parameter menu press the Mode button again the e Boost will display END as confirmat...

Page 8: ... that you seek advise from an appropriately qualified technician with regard to the OBS setting If the OBS is triggered the e Boost begins to reduce the boost pressure to half of that set in the OBS parameter Once this safe pressure is achieved the e Boost returns to normal operation To change the Over Boost Shutdown enter the user parameter menu then scroll to the OBS parameter Press and hold the...

Page 9: ...nd is not directly related to an actual boost pressure Boost pressure is set by increasing or decreasing the value of each of the three boost set points Increasing the boost set point will result in a higher boost pressure and vice versa The boost set point changes the effect that the e Boost has on the pressure signal going to the wastegate actuator A boost set point of 0 will have no effect on t...

Page 10: ...ensate for a drop in boost pressure at high RPM due to the turbocharger operating beyond its maximum efficiency incorrect turbocharger sizing or excessive exhaust backpressure 4e Sensitivity The e Boost has a sensitivity adjustment that effects the way that the e Boost controls boost pressure The sensitivity is factory set to 10 this caters for the majority of turbo applications however should you...

Page 11: ...ost spike is eliminated If the gate pressure is set beyond your actual boost pressure the e Boost will reach the gate pressure once and then revert to your actual boost pressure Once the e Boost registers a vacuum the gate pressure function is reset and so on This cycle maybe advantageous for certain applications where a momentary spike in boost is desired To change the gate pressure value enter t...

Page 12: ... the green and or orange wires to the chassis The external set points are selected by earthing the appropriate wire corresponding with the set point you wish to select see the table below for detail The e Boost is factory set for internal set point switching To configure the e boost for external set point trigger enter the user parameter menu then scroll to the ISP parameter Press and hold the Mod...

Page 13: ...tegate actuator for leakage the diaphragm or housing may be cracked or split Ensure the smooth and free operation of the wastegate arm in the turbo exhaust housing Check that the hose between the e Boost and the inlet manifold is not obstructed broken or kinked Check that the OBS is set higher than the boost pressure you are aiming for refer to section 4a for more detail Check the Blow off Valve f...

Page 14: ...ding any original manufactures warranty All warranty claims must be returned to the authorised reseller you must return the product and sales receipt at your own expense accompanied by a letter stating the reason for the claim Proof of purchase must be provided with any warranty claim and will be verified with the authorised reseller from which the product was purchased If all the above procedures...

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