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e-Boost-40 Instructions

e-Boost-40 Instructions

Page 14

PART NUMBER

FG-EBOOST-40

FG-EBOOST-40

THE TURBOSMART PLEDGE

THE TURBOSMART PLEDGE

DO NOT USE ANY TURBOSMART PRODUCT UNTIL YOU HAVE CAREFULLY READ AND UNDERSTOOD THE FOLLOWING AGREEMENT.

Please call if you have any questions or do not understand this agreement.  Refer to our brochure, website or catalogue for terms and conditions
and further information regarding your product.  Turbosmart appreciates your business and pride ourselves on our customer service. We are
always happy to offer you advice and will provide you with help in any way we can.  The purpose of this agreement is to avoid any problems or
hard feelings.

We sometimes make mistakes, as do our dealers, distributors and suppliers.  Even customers can sometimes order the wrong parts.  Do not use,
modify, install, trial assemble, nick, drop, scratch or adjust any part until you first check for any damage.  Damage must be reported
immediately.  NO EXCEPTIONS.  If there are any components missing please contact your authorised reseller immediately upon receipt of your
shipment.  Missing components must be reported within five (5) business days of receipt.  Parts returned for any reason MUST BE IN
RESALABLE CONDITION. It is YOUR responsibility, “THE CUSTOMER” to carefully package any returns to avoid shipping damage.  Insurance
is highly recommended.  Credit cannot be issued for damaged goods.

Turbosmart Pty Ltd warranties the quality of the products it designs and manufactures to be free of defects in material and workmanship.
This limited warranty is extended only to the original purchaser and may not be transferred or assigned.  This limited warranty applies to any
product, which after careful inspection by Turbosmart Pty Ltd, after receipt of the product from our authorised reseller, is found to have a
defect in either material or workmanship.  Any modifications to the product will void any and all warranties and will not be exchanged.  Before
installation, check new car warranty.  Turbosmart Pty Ltd is not responsible for voiding any original manufactures warranty.

All warranty claims must be returned to the authorised reseller, you must return the product and sales receipt, at your own expense,
accompanied by a letter stating the reason for the claim.  Proof of purchase must be provided with any warranty claim and will be verified with
the authorised reseller from which the product was purchased.

If all the above procedures are followed, and the product is found to be defective in either workmanship or material, Turbosmart Pty Ltd shall
either repair or replace the product, at its sole discretion, and sole cost.  This limited warranty does not cover or apply to any personal injury,
labour charges or any other incidental costs or damages caused by the defective product.  The individual purchaser acknowledges and agrees
that the disclaimer of any liability for personal injury is a material term for this agreement and the individual purchaser agrees to indemnify
Turbosmart Pty Ltd and to hold Turbosmart Pty Ltd harmless for any claim related to the item of the equipment purchased.  Under no
circumstances will Turbosmart Pty Ltd be liable for any damages or expenses by reason of use or sale of any such equipment.

THIS LIMITED WARRANTY IS THE ONLY EXPRESS WARRANTY, WHICH APPLIES TO TURBOSMART PTY LTD PRODUCT AS EXPRESSLY
GIVEN IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED, INCLUDING THAT OF MERCHANTABILITY.  ANY IMPLIED
WARRANTY INCLUDING THAT OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICCULAR PURPOSE IS HEREBY LIMITED BY THE
SAME TERMS AND TIME LIMITATIONS SET FORTH IN THIS LIMITED EXPRESS WARRANTY AND OTHERWISE EXCLUDED.

EXCEPT FOR THOSE OBLIGATIONS ASSUMED HEREIN, TURBOSMART PTY LTD ASSUMES NO OTHER OBLIGATIONS IN CONNECTION
WITH THE SALE OF ITS PRODUCTS.

IN THE EVENT THAT THE INDIVIUDAL PURCHASER DOES NOT AGREE WITH THIS AGREEMENT THE BUYER MAY PROMPTLY RETURN
THIS PRODUCT, IN A NEW AND UN-USED CONDITION, WITH A DATED PROOF OF PURCHASE, TO THE PLACE OF PURCHASE WITHIN
SIXTY (60) DAYS FROM THE DATE OF PURCHASE FOR A FULL REFUND.

THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE INDIVIDUAL PURCHASER HAS READ AND UNDERSTOOD THIS
AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS.

Happy motoring!

The Turbosmart Team

www.turbosmart.com.au

Summary of Contents for e-Boost-40

Page 1: ...e Boost 40 Instructions e Boost 40 Instructions Page 1 PART NUMBER FG EBOOST 40 FG EBOOST 40 e Boost 40psi version 1 47 INTELLIGENT BOOST ...

Page 2: ...ing 6 3 BASIC OPERATION 7 3a Live Mode 7 3b Boost Pressure 7 3c Boost Parameters 7 3d User Parameters 7 3e Turning the e Boost off 7 4 SETTING UP YOUR e Boost 8 4a Over Boost Shutdown VERY IMPORTANT 8 4b e Boost Readout 8 4c Bar Graph 9 4d Setting Boost Pressure 9 4e Sensitivity 10 5 ADVANCED SET UP 11 5a Setting Gate Pressure 11 5b Auxiliary Output 11 5c Audible Alarm 12 5d Using External Set Poi...

Page 3: ...art Dealer for more information on Fuel Cut Defenders Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads 2 INSTALLATION 2a Packing list The following components have been supplied with your e Boost Quantity Description Use 1 e Boost 1 e Boost solenoid Use in conjunction with e Boost 2 M3 Screws Secure e Boost solenoid 2 M3 Nylock nuts Secure e Boost soleno...

Page 4: ...o the barbed fitting on the back of the e Boost Ensure that it is pressed all the way on and take care not to kink the hose when routing it through the dashboard Connect the 3mm silicon hose to the 2 5mm hose with the connecting barb ensure that the polyurethane hose does not enter the engine bay Route the 3mm silicon through the engine bay and connect the end to the inlet manifold Use the small h...

Page 5: ... or exhaust manifold otherwise heat shielding maybe required If your vehicle is fitted with a factory boost control solenoid it MUST BE REMOVED from the hose that runs between the pressure source and the wastegate actuator failure to remove the solenoid will cause erratic or fluctuating boost pressure Ensure that the factory boost control solenoid remains connected to the ECU s wiring harness Conn...

Page 6: ... earth or ground GREY Solenoid wire 1 connect using wire supplied polarity not important BROWN Solenoid wire 2 connect using wire supplied polarity not important YELLOW Dimmer circuit 12 Volts WHITE Auxiliary output switched to ground see diagram below GREEN External set point 2 refer to section 5d ORANGE External set point 3 refer to section 5d Please Note All electrical connections must be solde...

Page 7: ...ll up or down to the parameter you want to edit Press and hold the Mode button for two seconds and the parameter will begin to flash To change the value of the parameter press the up or down arrow until the desired value appears on the readout To store this value press the Mode button momentarily To exit the boost parameter menu press the Mode button again the e Boost will display END as confirmat...

Page 8: ... that you seek advise from an appropriately qualified technician with regard to the OBS setting If the OBS is triggered the e Boost begins to reduce the boost pressure to half of that set in the OBS parameter Once this safe pressure is achieved the e Boost returns to normal operation To change the Over Boost Shutdown enter the user parameter menu then scroll to the OBS parameter Press and hold the...

Page 9: ...nd is not directly related to an actual boost pressure Boost pressure is set by increasing or decreasing the value of each of the three boost set points Increasing the boost set point will result in a higher boost pressure and vice versa The boost set point changes the effect that the e Boost has on the pressure signal going to the wastegate actuator A boost set point of 0 will have no effect on t...

Page 10: ...ensate for a drop in boost pressure at high RPM due to the turbocharger operating beyond its maximum efficiency incorrect turbocharger sizing or excessive exhaust backpressure 4e Sensitivity The e Boost has a sensitivity adjustment that effects the way that the e Boost controls boost pressure The sensitivity is factory set to 10 this caters for the majority of turbo applications however should you...

Page 11: ...ost spike is eliminated If the gate pressure is set beyond your actual boost pressure the e Boost will reach the gate pressure once and then revert to your actual boost pressure Once the e Boost registers a vacuum the gate pressure function is reset and so on This cycle maybe advantageous for certain applications where a momentary spike in boost is desired To change the gate pressure value enter t...

Page 12: ... the green and or orange wires to the chassis The external set points are selected by earthing the appropriate wire corresponding with the set point you wish to select see the table below for detail The e Boost is factory set for internal set point switching To configure the e boost for external set point trigger enter the user parameter menu then scroll to the ISP parameter Press and hold the Mod...

Page 13: ...tegate actuator for leakage the diaphragm or housing may be cracked or split Ensure the smooth and free operation of the wastegate arm in the turbo exhaust housing Check that the hose between the e Boost and the inlet manifold is not obstructed broken or kinked Check that the OBS is set higher than the boost pressure you are aiming for refer to section 4a for more detail Check the Blow off Valve f...

Page 14: ...ding any original manufactures warranty All warranty claims must be returned to the authorised reseller you must return the product and sales receipt at your own expense accompanied by a letter stating the reason for the claim Proof of purchase must be provided with any warranty claim and will be verified with the authorised reseller from which the product was purchased If all the above procedures...

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