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Pre-Assembly  Instructions  For  Your  Safety

  WARNING

CAUTION

!

!

Failure to comply with these instructions may result

in a hazardous situation which, if not avoided, may
result  in  injury.

For  safe  operation  ensure  the  Gas  Valve  Assem-

bly  Orifice  is  inside  the  Burner  Tube  before  using
your  grill.  (See  figure).  If  the  Orifice  is  not  inside
the  Burner  Tube,  lighting  the  Burner  may  cause

explosion  and/or  fire  resulting  in  serious  bodily
injury  and/or  property  damage.

METHOD  1:  Bend  a  stiff  wire  or  wire  coat  hanger
into  a  small  hook  as  shown  and  run  the  hook

through  the  Burner  Tube  and  inside  the  Burner
several  times  to  remove  debris.

METHOD  2:  Use  a  bottle  brush  with  a  flexible

handle  and  run  the  brush  through  the  Burner
Tube  and  inside  the  Burner  several  times  to
remove  any  debris.

METHOD  3:  Use  an  air  hose  to  force  air  through
each  Burner  Tube.  The  forced  air  should  pass
debris  or  obstructions  through  the  Burner  and  out

the  Ports.

TO CLEAN BURNER TUBE,
INSERT HOOK
HERE

Burner  Tube

9

3

Burner  Port

Foot

1.

2.

3.

4. Refer  to  the  figure  below  and  perform  one  of  these

3  cleaning  methods:

Carefully lift each Burner up and away from the Gas
Valve  Orifice.

Check  and  clean  Burner/Venturi  Tubes  for  insects

and  insect  nests.  A  clogged  tube  can  lead  to  a  fire
beneath  the  grill.

Spiders  and  small  insects  can  spin  webs  and  nest
in  the  grill  Burner  Tubes  during  transit  and  ware-

housing  which  can  lead  to  a  gas  flow  obstruction
resulting  in  a  fire  in  and  around  the  Burner  Tubes.
This  type  of  "FLASHBACK  FIRE"  can  cause  serious

grill  damage  and  create  an  unsafe  operating  con-
dition  for  the  user.

To  reduce the  chance  of FLASHBACK  FIRE
you must clean the Burner Tubes as follows
before  initial  use. 

Also  do  this  at  least  once  a

month  in  summer  and  fall  or  whenever  spiders  are
active  in  your  area,  and  if  your  grill  has  not  been

used  for  an  extended  period  of  time.

Remove the screws from the rear of each Main Burner
using  a  Phillips  head  screwdriver  or  wrench.

WARNING: 

Grease can get very hot.  Always handle the Grease

Tray  with  a  flame  retardant  BBQ  mitt.  Before  removing  the
Tray,  always  be  sure  that  the  grill  has  properly  cooled.  Be

aware  that  the  Tray  does  contain  grease  and  be  extremely
careful when removing the Tray to prevent spillage. Failure to
follow  these  instructions  could  cause  serious  bodily  injury  or

property  damage.

Grill  Installation  Codes

The  installation  must  conform  with  local  codes  or,  in  the
absence  of  local  codes,  with  either  the  National  Fuel  Gas

Code,  ANSI  Z223.1/NFPA  54,  Natural  Gas  and  Propane
Installation  Code,  CSA  B149.1,  or  Propane  Storage  and
Handling  Code,  B149.2.

PRE-ASSEMBLY

Read and perform the following pre-assembly instruc-
tions:

Tools Required for Assembly

:

protective  work  gloves
protective  eyewear

You  will  need  assistance  from  another  person  to  handle

the  grill head  and  other  large,  heavy  parts.

Open  lid  of  shipping  carton.  Remove  top  sheet  of

cardboard  and  packing  materials.  Lay  cardboard  sheet
on  floor  and  use  as  a  work  surface  to  protect  floor  and
grill  parts  from  scratches.

You may  slice the carton front  corners with a  utility knife
to  lay  open  the  carton  front  panel.  This  allows  you  to

raise  the  Lid  and  remove  the  components  packed  in-
side,  making  it  easier  to  lift.

Use the Hardware and Part Diagrams to ensure all items
are  included  and  free  of  damage.

Do  not  throw  away  the  bags  of  hardware  that  are  in-
cluded  with  boxed  parts.  These  are  required  for  assem-
bly.

Do  not  assemble  or  operate  the  grill  if  it  appears  dam-
aged.  If  there  are  damaged  or  missing  parts  when  you

unpack  the  shipping  box  or  you  have  questions  during
the  assembly  process  call 

1-800-474-5587

  M-F  8AM-

4:30PM  PST  for  assistance.

  CAUTION

!

When using electrical appliances, basic safety
precautions  should  always  be  used.

!

Phillips  head  screwdriver

Orifice

 Burner Tube

Gas  Valve  Assembly

Summary of Contents for BTE2614ALP

Page 1: ...ation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which couldresult...

Page 2: ...rill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive har...

Page 3: ...rill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips head screwdriver or wrench WARNING Grease can get veryhot Always handle the G...

Page 4: ...3212BNG BTE3812BNG Qty 5 For Models BTE2614BLP PART PART DESCRIPTION QTY PURPOSE OFPART P06013018C Hardware Pack 1 For use in assembly of Model BTE2614B BTE3212B BTE3812B BTH3214B BTH2614B S182G03061...

Page 5: ...Parts Diagram for Models BTE2614BLP BTE2614BNG 5 1 2A 3 5 6 9 10 4 7 8 6 15 14 14 16 25 27 28A 29 17 19 18 31 32 39 11 20 30 24 26 22 13 21 12 33 23 2B A1 A2 A3 A4 A5 B1 B2 B3 28B B4 B5 B6 B7 A6...

Page 6: ...P07515030A 1 19 Bowl Side Panel Rear Upper P0075822BC 1 20 Grill Bowl Assembly P00771136C 1 21 Burner Bracket P02208047A 1 22 Gas Collector Boxwith Electrode P02608059C 2 23 Electric Wires Set P02615...

Page 7: ...k Burner Extension Tube P03701011A 1 Back Burner Wind Shield LPG P06906103C 1 Back Burner Wind Shield NG P06906104C 1 B1 LED Rectifier with Wire Assembly P05383018B 1 B2 Electric Wires Set P02627020A...

Page 8: ...r Models BTE3212BLP BTE3212BNG 8 44 7 3 2A 5 24 4 6 8 15 14 54 56 16 31 30 27 23 20 51 34 17 1 6 10 37 36 57 52 38 9 28 29 33 42 42 43 43 35 41 55A 55B 39 40 53 12 13 18 22 19 32 45 48 49 50 47 46 26...

Page 9: ...2204357A 1 19 Gas Collector Boxwith Electrode P02608059C 2 20 Crosslight Channel P02212405A 1 21 Electric Wires Set Electrode P02615188A 1 Gas Valve Manifold Assembly LPG Y0060793 1 Gas Valve Manifold...

Page 10: ...ermocouple Protector P03328050C 1 49 Thermocouple for Back Burner P05305072B 1 50 Back Burner Electrode P02614015C 1 51 Hose 12 FT NG Sold Separately P03703001A 1 52 Regulator with Hose LPG P03635005A...

Page 11: ...Model BTE3812BLP BTE3812BNG 11 10 53A 55 50 56 54A 54B 14 2A 1 3 5 4 6 6 7 8 9 11A 11B 12 13 15 16 17 18 19 20 22 21 23 25 24 29 28 26 27 32 30 33 36 35 34 37 38 40 39 43 41 42 44 48 49 47 45 46 41 4...

Page 12: ...2210057A 1 19 Gas Collector Boxwith Electrode P02608059C 4 20 Electric Wires Set Electrode P02615189A 1 Gas Valve Manifold Assembly LPG Y0060795 1 Gas Valve Manifold Assembly NG Y0060796 1 22 Bowl Fro...

Page 13: ...ty of parts needed 13 KEY DESCRIPTION PART QTY 42 Lamp Cover P05352013E 2 43 Back Burner Frame P02011076B 1 Back Burner Assembly LPG Y0030028 1 Back Burner Assembly NG Y0030029 1 45 Back Burner Extens...

Page 14: ...for BTE3812BLP NG Models Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Phillips Head Screw 3 16 x1 2 UNC Rot Washer 3 16 Hex Nut 3 16 P05508254A S196G04081 P05508253A P05508230A P05508231A P0550...

Page 15: ...r key holes on the transformer bracket Press the transformer downward until it rests firmly in place See Fig 2 Insert the transformer plug into the transformer socket and tighten securely See Fig 3 De...

Page 16: ...we suggest use a stainless steel flexible connector But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location vis...

Page 17: ...ition Panel above the Gas Tank Fig 6 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide The gas grill is designed for use with a maximum of 20 lb tank As per standard a partiti...

Page 18: ...turn burner control knob to and you will hear a clicking sound and your assistant would see a tiny blue spark within each gas collector box If a spark is present the electrode tips are properly positi...

Page 19: ...o play near your grill Always supervise children and pets if they are in the vicinity of the unit Never use charcoal or lighter fluid in this grill Use of alcohol prescription or non prescription drug...

Page 20: ...Barbecue enclosure and LP cylinder enclosure re quire venting that must be provided at the floor level of the enclosure to allow any leaking LP Gas vapor to escape see Fig 1 NOTE When installing a ba...

Page 21: ...eck all connections for LP Gas Leaks Never test for leaks with an open flame Prior to first use at the beginning of each season or every time your LP Gas tank is changed you must check for gas leaks F...

Page 22: ...ressures The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pres sure testing of the gas supply pipe system at pressures equal to or l...

Page 23: ...lighting procedure If ignition still does not occur turn the burner control and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas connections and gas sources as e...

Page 24: ...Center 1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 29 of this Operator s Manual Misalignment of Ignitor on...

Page 25: ...ll instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 25W output The...

Page 26: ...16 as shown in diagram below 2 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03081 Hex Nut 3 16 Qty 2 Part S362G10121 Rotisserie Washer 3 16 Qty 2 Part S411G03081 Hex Nut 3 16 Washer 3 16 Outside of...

Page 27: ...ing place a Cooking Pan under the food to be cooked This will capture the drippings and keep your grill clean of excess grease which could cause a fire Use caution when moving a Cooking Pan containing...

Page 28: ...ow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodic...

Page 29: ...assembly from your gas grill CLEANING THE BURNER TUBES AND BURNER PORTS 2 2 WARNING Tube Burner After each use of the main grill it is necessary to burn off food particles and drippings which can clo...

Page 30: ...areas offer high heat for grilling The Warming Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foo...

Page 31: ...re small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed o...

Page 32: ...ain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put w...

Page 33: ...the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones i...

Page 34: ...r otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery need...

Page 35: ...atural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a b...

Page 36: ...pon examination and to Grand Hall s satisfaction if the original part is proven defective Grand Hall may approve your claim and elect to replace such parts without charge You will be charged for shipp...

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