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11

DEFROST 

Once ice forms in an evaporator coil it keeps building more ice and eventually will lead 

to equipment failure if not manually defrosted. 

Some symptoms of ice forming in the coil are: 

1.

 

loss of air circulation and air throw 

2.

 

loss of room temperature. 

3.

 

no off-cycle time. 

4.

 

flood back. 

5.

 

water spitting out of the fans or coil on air defrost systems. 

Long  term  ice  formation  will  crush  the  refrigerant  tubes  in  the  coil  causing  leaks  and 

major  equipment  problems.  If  ice  formation  is  suspected,  carefully  check  the  interior 

rows of the coil with a good light. Ice formation usually starts at the bottom of the coil 

in the middle rows and can be difficult to detect. 

For  most  applications,  two  to  four  defrost  cycles  per  day  should  be  adequate.  The 

defrost  requirements  will  vary  on  each  installation  so  the  defrost  settings  should  be 

determined by observing the system operation. 

 

Air defrost 

The normal “off cycle” of the compressor 

may  be  adequate  to  keep  the  evaporator 

coil clear of frost. In other applications, a 

defrost  timer  may  be  necessary  to  help 

assure  a  clear  coil  in  a  medium 

temperature environment, “Air defrost” is 

initiated  by  the  timer,  but  the  evaporator 

fans  continue  to  operate  to  facilitate  the 

melting of frost on the fan surface. Other 

types of defrost schemes require that the 

fans on the evaporator shut off during the 

defrost period. 

 

Electric defrost 

The 

recommended 

electric 

defrost 

circuitry  is  typically  using  a  defrost 

heater. 

During defrost cycle, compressor and fan 

are stopped automatically by the timer at 

predetermined times. 

In generally, electric defrost uses defrost 

timer for preventing over heating. 

There  are  two  kinds  defrost  timers. 

Turbo air uses bimetal method. 

During  the  defrost  cycle,  if  the  room 

temperature  rises  above  the  desired 

setting,  defrost  heater  will  turn  off 

automatically and if the room temperature 

drops lower than desired temperature, 

Defrost heater will turn off. 

If the defrost time finished, defrost timer 

will turn on and the compressor and fans 

will run continuously. 

At  this  time,  fan  power  is  supplied  later 

Summary of Contents for ADR043AE

Page 1: ...ce of Innovation Part No KUCTB2504 September 2020 edition Refrigeration System Installation Operation Manual Please read this manual completely before attempting to install or operate this equipment U...

Page 2: ...Inspection 3 Locating Unit Cooler 4 Unit Cooler Piping 6 Expansion Valve Selection 8 Defrost 11 Locating and Mounting Condensing Unit 14 System Operation 16 Unit Cooler Troubleshooting 19 System Trou...

Page 3: ...o prevent electric shock Please call the specialized installation company or trained personnel when you installing moving operating of the unit Field wiring must confirm to the requirements of units e...

Page 4: ...ded location methods of Unit Cooler 1 Avoid placing Unit Cooler close to doors Install like Figure 3 or Figure 4 2 Avoid having them face each other when installing multiple units Install like Figure...

Page 5: ...rea above the unit cooler must be sealed or exposed in such away to allow hand cleaning without the use of tools When lagging or bolting unit flush to the ceilings seal the joint between the top and t...

Page 6: ...ing installation of the piping to prevent entrance of foreign matter Use only refrigeration grade copper tubing properly sealed against contamination Figure 8 Suction piping installation on an evapora...

Page 7: ...gh walls or ceilings Precautions should be taken to see that the piping does not touch any structural the transmission of vibration into the building The piping chase must be thoroughly sealed to prot...

Page 8: ...SBFDE A C ADR171AE 17213 SBFSE B C SBFDE A C ADR191AE 19213 SBFSE B C SBFDE A C ADR258AE 25883 SBFSE B C SBFDE B C ADR325AE 32584 SBFSE C C SBFDE B C ADR352AE 35287 SBFSE C C SBFDE B C ADR392AE 39317...

Page 9: ...56BE 15793 SBFSE B Z SBFDE A Z TCE175BE 17697 SBFSE B Z SBFDE A Z TCE214BE 21415 SBFSE C Z SBFDE B Z TCE241BE 24247 SBFSE C Z SBFDE B Z TCE288BE 28959 SBFSE C Z SBFDE C Z TCE325BE 32738 SBFSE C Z SBFD...

Page 10: ...00 150 30 75 100 150 30 75 100 150 30 75 100 150 3000 1 2 5 8 5 8 5 8 1 2 5 8 5 8 7 8 5 8 5 8 7 8 7 8 3 8 3 8 3 8 3 8 4000 1 2 5 8 5 8 5 8 5 8 5 8 7 8 7 8 5 8 5 8 7 8 7 8 3 8 3 8 3 8 3 8 6000 5 8 7 8...

Page 11: ...r may be adequate to keep the evaporator coil clear of frost In other applications a defrost timer may be necessary to help assure a clear coil in a medium temperature environment Air defrost is initi...

Page 12: ...mination time adjust the position of thermostat If this method is used it will result in higher temperature Adjustable Type F25 Series The F25 Control terminates defrost and delays evaporator fan oper...

Page 13: ...ntacts between terminals 2 and 4 are normally closed when timer is energized and open during a defrost to de energize refrigeration and fans Setting Defrost Initiation Time Move a white tab tripper on...

Page 14: ...saves energy in low ambient conditions Fan speed controller keeps the condensing pressure at a steady level by regulating the speed of the AC EC fan motors When pressure is declining the controller d...

Page 15: ...ts Spring Mounted Compressor Semi hermetic compressor unit use the mounting assembly shown in Figure 11 the shipping spacer is to be in place during shipment to insure maximum support for the compress...

Page 16: ...djusting the expansion valve Evaporator superheat greater than 14 can substantially reduce system capacity while superheat less than 4 has the potential for flood back Compressor Superheat Compressor...

Page 17: ...ne in the high side only and with liquid metering devices If R 404A is used liquid must be charged and read up refrigerant explanatory Start up Use the following operating procedure after the installa...

Page 18: ...on the high pressure side it is necessary to check the system so be sure to reset the system after visiting the site Turbo air applied a manual reset method to protect the system Refer to the followin...

Page 19: ...Ice build up in coil quickly Fin spaced too narrow Replace coil Evaporating temperature too low Adjust expansion valve Decrease of air volume Check fan and clean air filter Unit cooler capacity is too...

Page 20: ...cle too short Adjust defrost thermostat or timer for longer cycle Defective timer or defrost thermostat Replace defective component Ice accumulating on ceiling around evaporator on fan guard or blades...

Page 21: ...ne solenoid not open Repair or replace coil Noisy Compressor Flooding of liquid refrigerant into crankcase Check expansion valve setting Improper piping support on suction or liquid line Relocate add...

Page 22: ...itions are within allowable limits Discharge valve partially closed Open valve Dirty condenser coil Clean coil Overcharged refrigerant Reduce charge Compressor loses oil Lack of refrigerant Check for...

Page 23: ...23 Field Wiring Diagram 1 Typical wiring diagram for single evaporator with or without defrost timer...

Page 24: ...24 Diagram 2 Typical diagram for single evaporator defrost timer only Diagram 3 Typical diagram for single evaporator with defrost timer and single phase heater contactor...

Page 25: ...25 Diagram 4 Typical diagram for single evaporator with defrost timer and 3 phase heater contactor Diagram 5 Typical diagram for single evaporator defrost timer only TTE TYPE...

Page 26: ...26 4184E Conant street Long Beach CA 90808 FAX 310 900 1008 Toll Free 888 900 1002 U S A Canada http www turboairinc net...

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