Tunkers Liliput 500 Operating Manual Download Page 5

 

 

 

 

Danger: 

Loose  clothing,  rings,  jewelry  and  long  and  loose  hair  must  be 

contained as they might cause serious accidents.

 

 

Please make sure all safety instructions are kept at hand in the machine! 

If any relevant safety or operation change is noted in the machine, please keep 
away from the device and immediately report to your supervisor. 

No  changes  must  be  made  to  the  equipment  during  assembly  or  disassembly 
that  might  interfere  with  safety  without  prior  authorization  of  the  manufacturer! 
This also applies to the assembly and installation of safety devices. 

DO NOT make any changes to programming of the operating system. 

Duly  compliance  with  the  general  instructions  described  and  specified  in  the 
guide referring to quality control and inspections must be assured.  

 

1.4 

– Training  

All  required  training  must  be  provided  only  by  a  skilled  certified  instructor  with 
clearly defined qualification for operation, assembly, maintenance and repair of 
the machine. 

Make sure only authorized personnel have permission to operate the machine. 

Electrical  maintenance  must  be  carried  out  only  by  qualified  electricians  or 
personnel  duly  trained  under  the  supervision  and  guidance  of  a  licensed 
electrician according to applicable electrical regulation.  

 

1.5 

– Safety instructions for machine operation 

Be sure all workplace safety rules and guidelines are followed! 

Take  all necessary  measures to ensure  the  machine  is  operated only  if  safety 
procedures are observed. 

Before  operating  the  machine,  make  sure  all  protection  and  safety  devices, 
such  as  emergency  button,  fairing  assembly  are  in  the  proper  position  and 
effectively working. 

Note:

  Check for defective parts and malfunction at least once per shift. 

 

 

If  you  notice  any  malfunctioning,  safely  move  away  from  the  machine!  Make 
sure all problems are immediately repaired! 

Ensure no physical damage can be caused to anyone near the machine before 
you start it. 

Summary of Contents for Liliput 500

Page 1: ...1 Liliput 500 Glue machine...

Page 2: ...cable Regulations for Accident Prevention and Environmental Protection They must always be at hand on site when the machine is being used This guide must be read and observed by all operators dealing...

Page 3: ...ductivity 7 3 Legends and Descriptions 8 4 Assembly and Operation 10 5 Operating the machine 11 6 Maintenance 12 7 Troubleshooting 13 8 Cardboard Attachment 14 9 Glue coating on edges and in strips 15...

Page 4: ...lfunction that may affect safety is immediately solved This machine is exclusively designed for glue coating Any other use is not deemed appropriate and the manufacturer is not liable for damages or a...

Page 5: ...d instructor with clearly defined qualification for operation assembly maintenance and repair of the machine Make sure only authorized personnel have permission to operate the machine Electrical maint...

Page 6: ...achine operation production assembly or setup including its safety features such as inspection and maintenance Consequently downtime and operation activities described in this guide must always be obs...

Page 7: ...of water based cold and hot glue or latex are possible The amount of glued sheets directly depends on its size length on the speed setup in the machine and on the speed operators are handling the equi...

Page 8: ...12a The coating scraper grabs transferring the adhesive from the tray to the coating roller 12 To increase or thin out coating thickness rotate knob 13 which will in turn lift or lower the coating scr...

Page 9: ...12a you will find shields 16 and 16a with seals Shields to prevent an accumulation of adhesive on rolls that might damage coating rollers ______________________________________________________________...

Page 10: ...perly and are noise free When motor is purchased as an optional component make sure the network supports the motor data recorded during its setup or assembly Local conditions must be considered in det...

Page 11: ...esive in the first rotations first starting minutes and not interfering with coating rollers proper rotation Note Tray 18a must be filled with water 2 3 times a day Make sure the water does not evapor...

Page 12: ...lete cleaning procedures 6 1 Cleaning procedures After working process is complete a full cleaning procedure is required as described below While motor is in operation at low speed dislodge the trays...

Page 13: ...emove all stripper fingers from the shaft and adjust their height If they are slightly worn loosen and rotate them a bit or replace the blades 7 3 Motor is not rotating or is running slowly Ensure the...

Page 14: ...attachment is purchased separately pulley 22 must be assembled on top of the shaft by the user Pulley and attachment as well as belt must be delivered all at the same time 8 2 Knob 25 controls pressur...

Page 15: ...ssembly of shaft 33 on top of which connecting rods 34 are mounted Connecting rods and its rollers must be assembled only on supporting rings 31b to increase sheet pressure against gluing rings and en...

Page 16: ...ng Pump The dosing pump assures controlled water supply to the animal glue tray Due to machine s layout the glue in the animal glue tray is constantly moving and getting in contact with heat and dry a...

Page 17: ...ted in order to approve viscosity c Start working normally coating nonstop d Unmelted glue must start constantly being added while the machine is running Since there are different types of adhesives d...

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