Tunkers Liliput 500 Operating Manual Download Page 4

 

 

 

 

1. Basic Safety Instructions 

 

1.1   -  Warning and Safety symbols 

Special attention must be paid to important messages with the following words: 

NOTES 

 important instructions for appropriate use of the product

 

ATTENTION 

 important safety messages on accident prevention 

DANGER 

 important instructions to prevent serious physical injury or property 

damages 

 

1.2 - Intended use 

This  machine  was  designed  according  to  generally  recognized  technical 
standards  and  safety  rules.  During  its  operation,  physical  injuries  to  the  user 
and third parties or damages to the machine and other assets may occur. 

All personnel handling the machine must be and aware of any eventual danger 
that may occur. The machine must only be used in technical perfect condition in 
accordance  with  the  applicable  safety  rules.  Make  sure  any  malfunction  that 
may affect safety is immediately solved. 

This  machine  is  exclusively  designed  for  glue  coating.  Any  other  use  is  not 
deemed  appropriate  and  the  manufacturer  is  not  liable  for  damages  or 
accidents resulting from such use. 

 

1.3 

– Safety guidelines on site (user’s liability) 

Be  sure  to  keep  this  operating  guide  constantly  at  hand  and  near  the 
equipment! 

In  addition  to  this  guide,  please  observe  all  other  regulations,  standards  and 
accident prevention rules. 

Supervising instructions and reports must be included in this operating guide in 
order  to  comply  with  specific  operating  requirement.  It  is  highly  recommended 
that information on job organization, work procedures and supervisors is added 
to this operating guide. 

The supervisor of the teams in charge of operating the machine must read and 
pay  special  attention  to  the  safety  instructions  chapter  before  starting  and 
operating  this  device.  This  is  especially  important  for  the  persons in  charge  of 
assembly and maintenance before operation. 

 

Summary of Contents for Liliput 500

Page 1: ...1 Liliput 500 Glue machine...

Page 2: ...cable Regulations for Accident Prevention and Environmental Protection They must always be at hand on site when the machine is being used This guide must be read and observed by all operators dealing...

Page 3: ...ductivity 7 3 Legends and Descriptions 8 4 Assembly and Operation 10 5 Operating the machine 11 6 Maintenance 12 7 Troubleshooting 13 8 Cardboard Attachment 14 9 Glue coating on edges and in strips 15...

Page 4: ...lfunction that may affect safety is immediately solved This machine is exclusively designed for glue coating Any other use is not deemed appropriate and the manufacturer is not liable for damages or a...

Page 5: ...d instructor with clearly defined qualification for operation assembly maintenance and repair of the machine Make sure only authorized personnel have permission to operate the machine Electrical maint...

Page 6: ...achine operation production assembly or setup including its safety features such as inspection and maintenance Consequently downtime and operation activities described in this guide must always be obs...

Page 7: ...of water based cold and hot glue or latex are possible The amount of glued sheets directly depends on its size length on the speed setup in the machine and on the speed operators are handling the equi...

Page 8: ...12a The coating scraper grabs transferring the adhesive from the tray to the coating roller 12 To increase or thin out coating thickness rotate knob 13 which will in turn lift or lower the coating scr...

Page 9: ...12a you will find shields 16 and 16a with seals Shields to prevent an accumulation of adhesive on rolls that might damage coating rollers ______________________________________________________________...

Page 10: ...perly and are noise free When motor is purchased as an optional component make sure the network supports the motor data recorded during its setup or assembly Local conditions must be considered in det...

Page 11: ...esive in the first rotations first starting minutes and not interfering with coating rollers proper rotation Note Tray 18a must be filled with water 2 3 times a day Make sure the water does not evapor...

Page 12: ...lete cleaning procedures 6 1 Cleaning procedures After working process is complete a full cleaning procedure is required as described below While motor is in operation at low speed dislodge the trays...

Page 13: ...emove all stripper fingers from the shaft and adjust their height If they are slightly worn loosen and rotate them a bit or replace the blades 7 3 Motor is not rotating or is running slowly Ensure the...

Page 14: ...attachment is purchased separately pulley 22 must be assembled on top of the shaft by the user Pulley and attachment as well as belt must be delivered all at the same time 8 2 Knob 25 controls pressur...

Page 15: ...ssembly of shaft 33 on top of which connecting rods 34 are mounted Connecting rods and its rollers must be assembled only on supporting rings 31b to increase sheet pressure against gluing rings and en...

Page 16: ...ng Pump The dosing pump assures controlled water supply to the animal glue tray Due to machine s layout the glue in the animal glue tray is constantly moving and getting in contact with heat and dry a...

Page 17: ...ted in order to approve viscosity c Start working normally coating nonstop d Unmelted glue must start constantly being added while the machine is running Since there are different types of adhesives d...

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