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7

USER MANUAL

TUNPLAS45A-DV

v.1.1

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If working on a metal wall, ceiling, etc, prevent ignition of combustibles on the other side by moving the objects  to a safe location. If reloca-

tion of combustibles is not possible, designate someone to serve as a fire watch, equipped with a fire extinguisher, during the cutting process 

and for at least one half hour after the cutting is completed.  

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Do not weld or cut on materials having a combustible coating or combustible internal structure, as in walls or ceilings, without an approved 

method for eliminating the hazard.  

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Do not dispose of hot slag in containers holding combustible materials. Keep a fire extinguisher nearby and know how to use it.

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After cutting, make a thorough examination for evidence of fire.  Be aware that easily-visible smoke or flame may not be present for some 

time after the fire has started.  Do not weld or cut in atmospheres containing dangerously reactive or flammable gases, vapours, liquids, 

and dust. Provide adequate ventilation in work areas to prevent accumulation of flammable gases, vapours, and dust. Do not apply heat to a 

container that has held an unknown substance or a combustible material whose contents, when heated, can produce flammable or explosive 

vapours. 

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Clean and purge containers before applying heat. 

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Vent closed containers, including castings, before preheating, welding, or cutting.

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Do not touch live electrical parts. Wear dry, insulating gloves. 

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Do not touch electrode or conductor tong with bare hand. Do not wear wet or damaged gloves. 

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Protect yourself from electric shock. Always insulate yourself from the work piece and ground. Use nonflammable, dry insulating material if 

possible, or use dry rubber mats, dry wood or plywood, or other dry insulating material big enough to cover your full area of contact with the 

work or ground.

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Never remove the grounding prong or modify the Power Cord Plug in any way. Do not use adapter plugs with this product.

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Ensure that the unit is placed on a stable location before use. If this unit falls while plugged in, severe injury, electric shock, or fire may result.

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Avoid overexposure to fumes and gases. Always keep your head out of the fumes. Do not breathe the fumes. Use enough ventilation or 

exhaust, or both, to keep fumes and gases from your breathing zone and general area.

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Use only compressed air at between 80-110psi. Never use oxygen, carbon dioxide, combustible gases or any bottled gas as an air source for 

the plasma cutter. Such gases are capable of explosion and serious injury to people.

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The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may 

occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be 

supplied by the operator.

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Familiarise yourself with the specifications, rated duty cycles and operating instructions of this equipment. 

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The duty cycle defines the number of minutes, within a 10 minute period, during which a given plasma cutter can safely produce a particular 
current as shown on the information label shown on the underside of the equipment:

Summary of Contents for TUNPLAS45A-DV

Page 1: ...USER MANUAL TUNPLAS45A DV v 1 1 45A PLASMA CUTTER DUAL VOLTA GE 230V 110V ...

Page 2: ...re beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Furthermore no liability is accepted if use of any product in accordance with this data or suggestions infringes any patent Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for i...

Page 3: ... that this manual is read before any operation or before performing any kind of adjustment to the product and prior to any maintenance tasks By following all the general safety instructions contained in this manual you will help to ensure operator safety and extend the potential lifespan of the equipment All photographs and drawings in this manual are supplied by Tundra Industrial to help illustra...

Page 4: ...10V 20A 60 Working Pressure 80 110psi Display Digital Cable Plug 4M x 2 5mm 3 core 16A Dimensions 582 x 343 x 381mm NW GW 9 6kg 15kg EQUIPMENT IDENTIFICATION 9 Earth Lead Socket 10 Power Switch 11 Power Cable 12 Air Inlet 13 Filter 14 Air Vents 1 Thermal Overload 2 Cutting Indicator 3 Power Indicator 4 Carry Handle 5 Digital Display 6 Current Adjustment Knob 7 Air Vents 8 Torch Cable Socket 1 2 3 ...

Page 5: ...an ignite dust and fumes PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this equipment Never use a plasma cutter while you are tired or under the influence of drugs alcohol or medication Arc rays and infrared radiation can injure eyes and burn skin Always wear suitable Personal Protection Equipment PPE that has been tested to the latest standards and rated ...

Page 6: ...onnected directly to the power supply without the use of extension leads as the resulting voltage drop can reduce motor performance Always disconnect the equipment from the power source before servicing inspecting maintaining cleaning replacing or checking any parts Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric sho...

Page 7: ...bare hand Do not wear wet or damaged gloves Protect yourself from electric shock Always insulate yourself from the work piece and ground Use nonflammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material big enough to cover your full area of contact with the work or ground Never remove the grounding prong or modify the Power Cord Plug i...

Page 8: ...fety equipment is available with full details on our website and latest catalogue You will require arc shaded eye protection DIN Shade 10 recommended a full face shield heavy duty work gloves a welding apron respirator and heavy duty work clothes without pockets should be worn when using this product Do not look at the ignited arc without eye protection Light from the arc can cause permanent damag...

Page 9: ...US INJURY point torch away from your body when triggering the torch Once the torch is triggered the arc will ignite This unit provides a pilot arc so the cutting torch does not need to contact the workpiece before the cutting arc ignites Trigger the torch and the RED Cutting Indicator will illuminate Make sure not to touch anything else with the Torch except the workpiece to be cut Slowly move the...

Page 10: ...e Plasma Cutter inspected and repaired by a qualified service technician 7 Store the plasma cutter and accessories in a clean and dry location out of reach of children FAULT CODES Fault Code Fault Description Fault Cause And Elimination F01 Overheat Ambient temperature is too high or machine reaches its limit of duty cycle Allow the machine cool down with fan running And check for obstructions blo...

Page 11: ...le material to cut or switch to a more powerful plasma cutter for the task 3 Cutting speed is too fast Reduce torch travel speed 4 Incorrect cutting angle Adjust cutting angle and make sure torch head is vertical to the workpiece 5 Consumables are worn out Check the condition of the consumables and replace the worn parts if necessary Excessive slag formation 1 Consumables are worn out Replace worn...

Page 12: ...12 USER MANUAL TUNPLAS45A DV v 1 1 CIRCUIT WIRING DIAGRAM ...

Page 13: ...product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling Please contact your local authority for further details of your nearest designated collection point Penalties may be applicable for incorrect disposal of this waste in accordance with you national legislatio...

Page 14: ...14 USER MANUAL TUNPLAS45A DV v 1 1 PARTS LIST DIAGRAM ...

Page 15: ...Connector 1 8 Solenoid Valve 1 9 Tube Connector 1 10 Pressure Reducing Valve 1 11 Inductor 1 12 Rubber 1 13 Tube Connector 1 14 Barometric Switch 1 15 Tube Connector 1 16 Filter 1 17 Tube Connector 1 18 Cable Clip 1 19 Power Cable 1 20 Switch 1 21 Back Plastic Cover 1 22 Rear Cover Assembly 1 23 DC Fan 2 24 Handle 1 25 Top Cover 1 26 Beam 1 27 Main PCB 1 28 Bottom 1 29 Control PCB 1 30 Control Pan...

Page 16: ...anty Repair Should Tundra Industrial confirm the existence of any fault covered by this warranty the fault will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ready for collection Tundra Industrial will arrange collection and transportation of any e...

Page 17: ...ll be unable to collect or process any warranty requests without a copy of the original proof of purchase Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all ...

Page 18: ...g power sources 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Restriction of Hazardous Substances RoHS Directive Equipment Category Plasma Cutter Product Model TUNPLAS405 DV 45A Plasma Cutter Dual Voltage 50Hz Notified Body Intertek Signed by Stephen McIntyre Position in the company Operations Director Date 02 November 2020 Name and address of manufacturer or authorised repr...

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Page 20: ...20 USER MANUAL TUNPLAS45A DV v 1 1 ...

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