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USER MANUAL

TUNPLAS45A-DV

v.1.1

   CONTENTS

 

Contents

3

About This Document 

3

Specifications

4

Equipment Identification

4

Safety Guidelines

5

Operation Guide

8

Maintenance

10

Fault Codes

10 

Troubleshooting

11

Circuit / Wiring Diagram

12

Environmental Protection

13

WEEE (Waste Electrical and Electronic Equipment) Statement   

13

RoHS Directive 2011/65/EU

13

Parts List 

14

Parts Diagram

15

Limited Warranty Statement

16

EU Declaration Of Conformity

18

   

ABOUT THIS DOCUMENT

 

Please read all these instructions before operating this product and save them for future use. This manual has been compiled by Tundra Industrial 

and is an integrated part of the product with which it's enclosed. The instructions should be kept with it for the future reference.

 

This manual describes the purpose for which the product has been designed and contains all the necessary information to ensure its correct and 

safe use. We recommend that this manual is read before any operation or, before performing any kind of adjustment to the product and prior to 

any maintenance tasks. By following all the general safety instructions contained in this manual you will help to ensure operator safety and extend 

the potential lifespan of the equipment.

All photographs and drawings in this manual are supplied by Tundra Industrial to help illustrate the operation of the product. Whilst every effort 

has been made to ensure accuracy of information contained in this manual our policy of continuous improvement determines the right to make 

modifications without prior warning.

Note: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the equipment. Some 

illustrations in this Instruction Manual may show details or attachments that differ from those on your own appliance. Contact your nearest 

Tundra Industrial  Dealer if you are unsure about any information included in this manual or require any additional information about the safe use, 

operation maintenance, or repair of this equipment.  

Summary of Contents for TUNPLAS45A-DV

Page 1: ...USER MANUAL TUNPLAS45A DV v 1 1 45A PLASMA CUTTER DUAL VOLTA GE 230V 110V ...

Page 2: ...re beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Furthermore no liability is accepted if use of any product in accordance with this data or suggestions infringes any patent Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for i...

Page 3: ... that this manual is read before any operation or before performing any kind of adjustment to the product and prior to any maintenance tasks By following all the general safety instructions contained in this manual you will help to ensure operator safety and extend the potential lifespan of the equipment All photographs and drawings in this manual are supplied by Tundra Industrial to help illustra...

Page 4: ...10V 20A 60 Working Pressure 80 110psi Display Digital Cable Plug 4M x 2 5mm 3 core 16A Dimensions 582 x 343 x 381mm NW GW 9 6kg 15kg EQUIPMENT IDENTIFICATION 9 Earth Lead Socket 10 Power Switch 11 Power Cable 12 Air Inlet 13 Filter 14 Air Vents 1 Thermal Overload 2 Cutting Indicator 3 Power Indicator 4 Carry Handle 5 Digital Display 6 Current Adjustment Knob 7 Air Vents 8 Torch Cable Socket 1 2 3 ...

Page 5: ...an ignite dust and fumes PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this equipment Never use a plasma cutter while you are tired or under the influence of drugs alcohol or medication Arc rays and infrared radiation can injure eyes and burn skin Always wear suitable Personal Protection Equipment PPE that has been tested to the latest standards and rated ...

Page 6: ...onnected directly to the power supply without the use of extension leads as the resulting voltage drop can reduce motor performance Always disconnect the equipment from the power source before servicing inspecting maintaining cleaning replacing or checking any parts Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric sho...

Page 7: ...bare hand Do not wear wet or damaged gloves Protect yourself from electric shock Always insulate yourself from the work piece and ground Use nonflammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material big enough to cover your full area of contact with the work or ground Never remove the grounding prong or modify the Power Cord Plug i...

Page 8: ...fety equipment is available with full details on our website and latest catalogue You will require arc shaded eye protection DIN Shade 10 recommended a full face shield heavy duty work gloves a welding apron respirator and heavy duty work clothes without pockets should be worn when using this product Do not look at the ignited arc without eye protection Light from the arc can cause permanent damag...

Page 9: ...US INJURY point torch away from your body when triggering the torch Once the torch is triggered the arc will ignite This unit provides a pilot arc so the cutting torch does not need to contact the workpiece before the cutting arc ignites Trigger the torch and the RED Cutting Indicator will illuminate Make sure not to touch anything else with the Torch except the workpiece to be cut Slowly move the...

Page 10: ...e Plasma Cutter inspected and repaired by a qualified service technician 7 Store the plasma cutter and accessories in a clean and dry location out of reach of children FAULT CODES Fault Code Fault Description Fault Cause And Elimination F01 Overheat Ambient temperature is too high or machine reaches its limit of duty cycle Allow the machine cool down with fan running And check for obstructions blo...

Page 11: ...le material to cut or switch to a more powerful plasma cutter for the task 3 Cutting speed is too fast Reduce torch travel speed 4 Incorrect cutting angle Adjust cutting angle and make sure torch head is vertical to the workpiece 5 Consumables are worn out Check the condition of the consumables and replace the worn parts if necessary Excessive slag formation 1 Consumables are worn out Replace worn...

Page 12: ...12 USER MANUAL TUNPLAS45A DV v 1 1 CIRCUIT WIRING DIAGRAM ...

Page 13: ...product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling Please contact your local authority for further details of your nearest designated collection point Penalties may be applicable for incorrect disposal of this waste in accordance with you national legislatio...

Page 14: ...14 USER MANUAL TUNPLAS45A DV v 1 1 PARTS LIST DIAGRAM ...

Page 15: ...Connector 1 8 Solenoid Valve 1 9 Tube Connector 1 10 Pressure Reducing Valve 1 11 Inductor 1 12 Rubber 1 13 Tube Connector 1 14 Barometric Switch 1 15 Tube Connector 1 16 Filter 1 17 Tube Connector 1 18 Cable Clip 1 19 Power Cable 1 20 Switch 1 21 Back Plastic Cover 1 22 Rear Cover Assembly 1 23 DC Fan 2 24 Handle 1 25 Top Cover 1 26 Beam 1 27 Main PCB 1 28 Bottom 1 29 Control PCB 1 30 Control Pan...

Page 16: ...anty Repair Should Tundra Industrial confirm the existence of any fault covered by this warranty the fault will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ready for collection Tundra Industrial will arrange collection and transportation of any e...

Page 17: ...ll be unable to collect or process any warranty requests without a copy of the original proof of purchase Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all ...

Page 18: ...g power sources 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Restriction of Hazardous Substances RoHS Directive Equipment Category Plasma Cutter Product Model TUNPLAS405 DV 45A Plasma Cutter Dual Voltage 50Hz Notified Body Intertek Signed by Stephen McIntyre Position in the company Operations Director Date 02 November 2020 Name and address of manufacturer or authorised repr...

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Page 20: ...20 USER MANUAL TUNPLAS45A DV v 1 1 ...

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