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USER MANUAL

TUNPLAS45A-DV

v.1.1

  

OPERATION GUIDE

BEFORE USE

• 

Unpack and make sure all the items in good condition before use. Occasionally equipment can be damaged in transit. All damage should be 
noted and reported. Do not use the equipment if any damage is detected. If abnormal noise or vibration occurs, have the problem corrected 
before further use. 

• 

Ensure the power switch is set to the 

OFF / “0

” position and check the power source for correct input before connecting the plasma cutter to 

the mains supply.  
 

• 

Connect the gas line to the compressed air inlet port at a suitable pressure. Use only compressed air at between 

80-110psi

. Never use oxygen, 

carbon dioxide, combustible gases or any bottled gas as an air source for the plasma cutter. 

• 

Ensure you are wearing the correct Personal Protection Equipment (PPE) before using this equipment. Contact your Tundra Industrial dealer 

for advice on protection and equipment requirements. A full range of safety equipment is available with full details on our website and latest 

catalogue. 

• 

You will require arc shaded eye protection (

DIN Shade 10

 recommended), a full face shield, heavy-duty work gloves, a welding apron, 

respirator, and heavy-duty work clothes without pockets should be worn when using this product.  

• 

Do not look at the ignited arc without eye protection. Light from the arc can cause permanent damage to the eyes. Light from the arc can 

burn the skin. Do not breathe arc fumes.  

• 

Designate a work area that is clean, well-lit and well-ventilated. The work area must not allow access by children or pets to prevent injury 

and distraction. 

• 

Position the power cable along a safe route to reach the work area without creating a tripping hazard or exposing the cable to possible 

damage.  

• 

The power cable must reach the work area with enough extra length to allow free movement while working. 

• 

Ensure there are no hazardous objects, such as utility lines or foreign objects, nearby that will present a hazard while working. 

• 

A barrier, such as a welding curtain or welding shroud should be put up to protect others in the work area and limit the spray of sparks.

Summary of Contents for TUNPLAS45A-DV

Page 1: ...USER MANUAL TUNPLAS45A DV v 1 1 45A PLASMA CUTTER DUAL VOLTA GE 230V 110V ...

Page 2: ...re beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Furthermore no liability is accepted if use of any product in accordance with this data or suggestions infringes any patent Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for i...

Page 3: ... that this manual is read before any operation or before performing any kind of adjustment to the product and prior to any maintenance tasks By following all the general safety instructions contained in this manual you will help to ensure operator safety and extend the potential lifespan of the equipment All photographs and drawings in this manual are supplied by Tundra Industrial to help illustra...

Page 4: ...10V 20A 60 Working Pressure 80 110psi Display Digital Cable Plug 4M x 2 5mm 3 core 16A Dimensions 582 x 343 x 381mm NW GW 9 6kg 15kg EQUIPMENT IDENTIFICATION 9 Earth Lead Socket 10 Power Switch 11 Power Cable 12 Air Inlet 13 Filter 14 Air Vents 1 Thermal Overload 2 Cutting Indicator 3 Power Indicator 4 Carry Handle 5 Digital Display 6 Current Adjustment Knob 7 Air Vents 8 Torch Cable Socket 1 2 3 ...

Page 5: ...an ignite dust and fumes PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this equipment Never use a plasma cutter while you are tired or under the influence of drugs alcohol or medication Arc rays and infrared radiation can injure eyes and burn skin Always wear suitable Personal Protection Equipment PPE that has been tested to the latest standards and rated ...

Page 6: ...onnected directly to the power supply without the use of extension leads as the resulting voltage drop can reduce motor performance Always disconnect the equipment from the power source before servicing inspecting maintaining cleaning replacing or checking any parts Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric sho...

Page 7: ...bare hand Do not wear wet or damaged gloves Protect yourself from electric shock Always insulate yourself from the work piece and ground Use nonflammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material big enough to cover your full area of contact with the work or ground Never remove the grounding prong or modify the Power Cord Plug i...

Page 8: ...fety equipment is available with full details on our website and latest catalogue You will require arc shaded eye protection DIN Shade 10 recommended a full face shield heavy duty work gloves a welding apron respirator and heavy duty work clothes without pockets should be worn when using this product Do not look at the ignited arc without eye protection Light from the arc can cause permanent damag...

Page 9: ...US INJURY point torch away from your body when triggering the torch Once the torch is triggered the arc will ignite This unit provides a pilot arc so the cutting torch does not need to contact the workpiece before the cutting arc ignites Trigger the torch and the RED Cutting Indicator will illuminate Make sure not to touch anything else with the Torch except the workpiece to be cut Slowly move the...

Page 10: ...e Plasma Cutter inspected and repaired by a qualified service technician 7 Store the plasma cutter and accessories in a clean and dry location out of reach of children FAULT CODES Fault Code Fault Description Fault Cause And Elimination F01 Overheat Ambient temperature is too high or machine reaches its limit of duty cycle Allow the machine cool down with fan running And check for obstructions blo...

Page 11: ...le material to cut or switch to a more powerful plasma cutter for the task 3 Cutting speed is too fast Reduce torch travel speed 4 Incorrect cutting angle Adjust cutting angle and make sure torch head is vertical to the workpiece 5 Consumables are worn out Check the condition of the consumables and replace the worn parts if necessary Excessive slag formation 1 Consumables are worn out Replace worn...

Page 12: ...12 USER MANUAL TUNPLAS45A DV v 1 1 CIRCUIT WIRING DIAGRAM ...

Page 13: ...product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling Please contact your local authority for further details of your nearest designated collection point Penalties may be applicable for incorrect disposal of this waste in accordance with you national legislatio...

Page 14: ...14 USER MANUAL TUNPLAS45A DV v 1 1 PARTS LIST DIAGRAM ...

Page 15: ...Connector 1 8 Solenoid Valve 1 9 Tube Connector 1 10 Pressure Reducing Valve 1 11 Inductor 1 12 Rubber 1 13 Tube Connector 1 14 Barometric Switch 1 15 Tube Connector 1 16 Filter 1 17 Tube Connector 1 18 Cable Clip 1 19 Power Cable 1 20 Switch 1 21 Back Plastic Cover 1 22 Rear Cover Assembly 1 23 DC Fan 2 24 Handle 1 25 Top Cover 1 26 Beam 1 27 Main PCB 1 28 Bottom 1 29 Control PCB 1 30 Control Pan...

Page 16: ...anty Repair Should Tundra Industrial confirm the existence of any fault covered by this warranty the fault will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ready for collection Tundra Industrial will arrange collection and transportation of any e...

Page 17: ...ll be unable to collect or process any warranty requests without a copy of the original proof of purchase Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all ...

Page 18: ...g power sources 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Restriction of Hazardous Substances RoHS Directive Equipment Category Plasma Cutter Product Model TUNPLAS405 DV 45A Plasma Cutter Dual Voltage 50Hz Notified Body Intertek Signed by Stephen McIntyre Position in the company Operations Director Date 02 November 2020 Name and address of manufacturer or authorised repr...

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Page 20: ...20 USER MANUAL TUNPLAS45A DV v 1 1 ...

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