Tsubaki TSM4000 Instruction Manual Download Page 7

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  Current sensor 

To detect motor current, pass the V-phase motor wire through 
the sensor in the direction from the power supply side to 
motor side as shown by the arrow. Make sure that the 
direction of the wire matches with the arrow on the top of the 
current sensor. The number of times to pass the wire through 
the sensor depends on the motor capacity and voltage. Refer to 
the following table for the specified number. 
The figure on the left shows the case where the number of 
times to pass the wire through the sensor is two (2). 

 

(Note) Refer to the connection diagrams on pages 10 and 11 for 
the current sensor wiring and be sure to pass through the motor 
wire of the correct phase which is connected with the voltage 
input terminal V[2] of the TSM4000. If the wire of the other 
phase is connected, or the wire is passed through in the opposite 
direction, the electric power cannot be detected properly. This 
wiring is unrelated to the positive/reverse phase of the power 
supply or of the forward/reverse rotation switching of the motor. 

 

■ Number of times to pass the wire through the sensor 

Motor 

capacity 

(kW) 

200/220 VAC motor 

400/440 VAC motor 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

Motor 

rated 

current (A) 

Sensor 

model No. 

No. of times to 

pass wire 

through sensor 

0.1 

0.71 

TSM-U010 

0.36 

TSM-U010 

12 

0.2 

1.4 

TSM-U010 

0.70 

TSM-U010 

0.4 

2.3 

TSM-U010 

1.2 

TSM-U010 

0.75 

3.6 

TSM-U050 

1.8 

TSM-U010 

1.5 

6.6 

TSM-U050 

3.3 

TSM-U050 

2.2 

9.2 

TSM-U050 

4.6 

TSM-U050 

3.7 

15 

TSM-U050 

7.5 

TSM-U050 

5.5 

22 

TSM-U050 

11 

TSM-U050 

7.5 

29 

TSM-U100 

15 

TSM-U050 

11 

42 

TSM-U100 

21 

TSM-U050 

15 

55 

TSM-U150 

28 

TSM-U100 

18.5 

67 

TSM-U150 

34 

TSM-U100 

22 

78 

TSM-U200 

39 

TSM-U100 

30 

107 

TSM-M300 

54 

TSM-U150 

37 

132 

TSM-M300 

66 

TSM-U150 

45 

160 

TSM-M400 

80 

TSM-U200 

55 

198 

TSM-M600 

99 

TSM-M300 

75 

270 

TSM-M600 

135 

TSM-M300 

90 

320 

TSM-M800 

160 

TSM-M400 

110 

384 

TSM-M800 

192 

TSM-M400 

The motor rated current values in the table are for reference only. 

■ Connecting the sensor cable to the main unit 

Connect the sensor cable TSM4-S01 included in the package properly to the current 
sensor and Shock Monitor main unit respectively. If the cable length is insufficient, 
longer cables are optionally available. Refer to page 4 for the model number of the 
sensor cable and contact TEM for ordering. 

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Summary of Contents for TSM4000

Page 1: ...who will actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual TSUBAKI TSUBAK...

Page 2: ...ight injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on the situation Be sure to exercise due caution and follow all of these impor...

Page 3: ...ck functions and operation periodically according to the instruction manual If any malfunction is found contact your dealer for repair Do not use the Shock Monitor in an atmosphere where any corrosive...

Page 4: ...when the motor starts in order to avoid erroneous output during acceleration 3 2 Electric power detection function What is the electric power of a motor It is the amount of energy required to generate...

Page 5: ...as an accessory If this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD disp...

Page 6: ...lt 7 Wiring 7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or...

Page 7: ...through sensor Motor rated current A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3...

Page 8: ...cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their...

Page 9: ...er photocoupler input 8 2 Connector CN1 Terminal Description Contact input Non contact input X1 X2 X3 CN1 pin Nos 1 9 2 Up to eight levels can be selected by using the combination of the ON short circ...

Page 10: ...t Select 2 0 200 0 200 5 10 V 0 Load ratio Analog output 200 Contents Usage Names Safety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifi...

Page 11: ...X3 2 IH 10 RST 11 CM 4 Aout 5 OV 12 Contents Usage Names Safety Installation Wiring Terminals Connection Connection Connection Connection Operation Maintenance Inspection Specifications Dimensions Wa...

Page 12: ...nput to X1 X2 and X3 5 Connect a commercial power supply to the operational power supply Do not connect the secondary side of the inverter 6 This connection diagram shows the wiring when parameter 20...

Page 13: ...status of the output relay Reset the self holding status of the output relay Return to parameter 1 Show the Test Program mode switching screen Change to the Monitor mode Change to the Monitor mode Ch...

Page 14: ...wer monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 For torque monitoring it is a value calculated on the assumption that the rated...

Page 15: ...issues output and LED High1 illuminates Hold down the key The Low relay issues output and LED Low illuminates SET ON MOTOR LED Operation LED Operating relay Self Hold ON Shock Time Start Time Operatin...

Page 16: ...after it is started even in the Monitor mode Counting starts when the detected electric power reaches 5 or the current reaches 10 of the rated current Set the period as short as possible based on the...

Page 17: ...Reset 5 P r o c e s s 5 P r o c e s s 5 P r o c e s s 5 P r o c e s s 1 1 1 1 When 2 is selected SET Make the set data effective SET SET SET SET SET 5 P r o c e s s 2 7 Shock Time H2 1 0s 6 High2 Leve...

Page 18: ...atus of the relay output is retained The status is reset by pressing the RESET key or by an input to the RST terminal 2 Auto Reset Automatic reset The status is reset one second after the relay output...

Page 19: ...ply frequency and the frequency continues changing at the rate of 4 Hz or higher per second inhibit function is activated regardless of the inhibit time setting 2 Off The Auto Inhibit is disabled 1 PO...

Page 20: ...outputs Low High1 and High2 can be checked regardless of whether the motor is running or stopped 2 Motor Off In the Test mode the operation of the relay outputs Low High1 and High2 can be checked when...

Page 21: ...This function is especially useful when the motor is operated with stepless arbitrary frequencies Notes on torque monitoring The torque calculation value is based on the rated torque at 60 Hz In orde...

Page 22: ...ce with a correct sensor Does the V phase motor wire pass through the current sensor Other phase U phase or W phase Install the wiring properly Is the No of times to pass the wire through the sensor c...

Page 23: ...tanding voltage test remove the Shock Monitor main unit from the socket to avoid test voltage 14 Periodic Inspection 14 Periodic Inspection 14 Periodic Inspection 14 Periodic Inspection 1 Inspect that...

Page 24: ...Contact capacity 1c contact 250 VAC 0 5A Inductive load cos 0 4 30 VDC 0 4 A Inductive load 110 VDC 0 2A Inductive load Minimum load 24 VDC 4 mA Life 100 000 times of operation Analog output signal 0...

Page 25: ...P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 45...

Page 26: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 Th...

Page 27: ...1 Value of upper limit 1 for process 1 80 10 Shock Time MIN 30 ms Shock Time setting for upper limit 1 1 0 H1 0 1 to 10 0 s 0 1 s 11 Output Relay 1 Self Hold Output operation mode selection High1 2 H...

Page 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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