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         Operating Manual for ATS-500 Automatic Transfer

 

Switch: 

 

MC80023 

 Hardwire 120 V-500-2000,-4000,-6000,-8000(15,20,30, 40 A)  

MC80024 

 Plugs & Receptacles 120 V-500-200x,-400x(15,20 A) 

MC80025 

 IEC 230 V-500-3904,-5904(15,20 A) 

MC80026 

 Plugs & Receptacles 208 V-500-380x,-580x(15,20 A) 

                                                        220, 240 V-500-300x,-500x(15,20A) 
MC80027 

 Hardwire 208 V-500-3800,-5800,-7800,-9800 (15,20,30,40 A) 

                                    220, 240 V-500-3000,-5000,-7000,-9000 (15,20,30,40 A) 
MC80028 

 Hardwire 230 V-500-3900,-5900,-7900,-9900(15,20,30, 40 A) 

MC80029 

 Hardwire input, IEC output 208, 220, 240 V-500-3011,-011(15,20 A) 

MC80030 

 Hardwire input, IEC output 230 V-500-3911,-5911 (15,20 A) 

 

MC80023,4,5,6,7,8,9,30 
Rev. 7, September, 2019 

 

SAVE THESE INSTRUCTIONS 

 This manual contains important instructions for the ATS 

Series that should be followed during installation and maintenance. 

 

 

Summary of Contents for ATS-500 Series

Page 1: ...A MC80027 Hardwire 208 V 500 3800 5800 7800 9800 15 20 30 40 A 220 240 V 500 3000 5000 7000 9000 15 20 30 40 A MC80028 Hardwire 230 V 500 3900 5900 7900 9900 15 20 30 40 A MC80029 Hardwire input IEC o...

Page 2: ...ystem Architecture 10 2 2 ATS Circuit Boards 10 2 3 Input Output Circuit Breakers 13 2 4 Audible Alarm Switch 14 3 INSTALLATION 14 3 1 Site Selection Preparation 14 3 2 Required Tools 15 3 3 Unpacking...

Page 3: ...c Transfer Switches Rev 7 September 2019 TSI Power Corporation Proprietary Information 3 5 3 Inventory Recommendations for Customer w Large Numbers of ATS Units 20 6 REFERENCE 21 6 1 Specifications 21...

Page 4: ...del name and serial number of the product Warranty does not cover transportation costs Damage by misuse accident or unauthorized tampering of the product is not covered by the warranty NO OTHER WARRAN...

Page 5: ...ipment oil exploration and utilities The ATS works with asynchronous or out of phase power sources which allows them to be used with a number of different sources Customers with special requirements c...

Page 6: ...to alert against unsafe practices The safety alert pictorial symbol appears in this document to make users aware of important operating and safety concerns NOTE Specific models of the ATS Series may...

Page 7: ...ckup rocker style circuit breakers are highly visible and easily accessible on rear of unit The ATS allows redundant AC power to mission critical equipment using any combination of UPS backup generato...

Page 8: ...S See Figures 4 and 5 The DB 9 Connector Primary and Backup circuit breakers Hardwire Termination compartments and Plugs and Receptacles are accessed from the rear of the ATS Series enclosures 1 61 TO...

Page 9: ...of the top cover make sure that both the PRIMARY and BACKUP INPUT CONNECTORS in the back of the unit have been have been disconnected and that the up stream Primary and Backup AC sources are de energi...

Page 10: ...6 ATS 500 System Architecture 2 2 ATS SERIES CIRCUIT BOARDS 2 21 Main Control Circuit Board Assemblies See Figures 7 and 8 Two main control circuit boards are used in the ATS Series The PZ00120 5 is...

Page 11: ...Corporation Proprietary Information 11 Figure 7 PZ00120 5 Main Control Circuit Board Assembly for ATS 500 2000 3000 4000 5000 6000 and 7000 models Circuit Board Mounting Holes for Snap On Standoffs C...

Page 12: ...e front panel of the ATS housing and attached by means of a ribbon cable and connector to the main control board These LEDs as shown in Figure 3 and 12 signify the following Green Primary LED ON indic...

Page 13: ...transmitted by means of the DB 9 connector in the rear of the ATS unit that provide for remote monitoring of alarms See Figures 4 and 5 Pin assignments are outlined in section 4 3 Figure 10 DB 9 Alar...

Page 14: ...f the circuit breaker trips even without any load then there is a faulty component on the board assembly The Board assembly must then be repaired at the factory or replaced in the field P N FC00114 15...

Page 15: ...e equipment and shall be easily accessible CAUTION THE UNIT MUST BE PLACED IN A WELL VENTILATED AREA TO PREVENT RISK OF FIRE DUE TO OVERHEATING VENTILATION SLOTS MUST NOT BE OBSTRUCTED Select an area...

Page 16: ...case cover 3 5 INSTALLING THE ATS 500 SERIES 3 51 After the unit has been unpacked and inspected attach any mounting brackets that may have optionally been ordered to the ATS using the MC4000C for Wa...

Page 17: ...ming primarywires on the terminal blocks behind the rear cover marked Primary Input These terminals are marked as follows LI for primary input line or L1in for primary input phase 1 NI for primary inp...

Page 18: ...unit see Figure 4 The ATS will only operate when the input voltage is within 10 and when the input frequency is within 5 of that specified Both primary and backup must be the same nominal frequency 2...

Page 19: ...Primary AC input is OUT OF SPECIFICATION there is a CLOSED circuit between pin 5 and pin 2 4 33 When Backup AC Input is present and IN SPECIFICATION there is an OPEN circuit between pin_6_and pin _4_...

Page 20: ...00116 Circuit Breaker 250 V 30 A ATS 500 8000 9000 Models FC00065 Circuit Breaker 250 V 40 A ATS 500 3900 5900 7900 8000 9000 and 9900 Models 5 2 RETURNING DEFECTIVE CIRCUIT BOARD s FOR REPAIR Contact...

Page 21: ...08 mm 12 AWG 3 3 mm 10 AWG 5 26 mm 8 AWG 8 36 mm AC input and output connections Hardwire terminals OUTPUT Voltage Current 120 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power effi...

Page 22: ...20 0 2 20 0 3 20 0 4 R ecep tacle m o d els 40 0 2 40 0 3 40 0 4 R ecep tacle m o d els 60 0 2 60 0 3 R ecep tacle m o d els xxxx 5 15R L5 15R IE C 60 320 C 13 5 20 R L5 20 R IE C 60 320 C 19 5 30 R...

Page 23: ...OUTPUT Voltage Current 230 V 15 20 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC output connections IEC60320 C 13 IEC60320 C 19 LED indicators Green Primary output Ye...

Page 24: ...ge Current 208 V 15 20 or 30 A 220 or 240 V 15 20 or 30 A Load regulation 1 from no load to full load Power efficiency99 or higher Receptacle m odels 3x02 3x03 3x04 Receptacle m odels 5x02 5x03 5x04 R...

Page 25: ...tions Hardwire terminals OUTPUT Voltage Current 208 V 15 20 30 or 40 A 220 or 240 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution Hardwire...

Page 26: ...onnections Hardwire terminals OUTPUT Voltage Current 230 V 15 20 30 or 40A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution Hardwire terminals LED indicators G...

Page 27: ...A 220 or 240 V 15 20 30 or 40 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC distribution IEC60320 C 13 IEC60320 C 19 IEC60320 C 13 IEC60320 C 19 LED indicators Green P...

Page 28: ...PUT Voltage Current 230 V 15 20 A Load regulation 1 from no load to full load Power efficiency 99 or higher AC output connections IEC60320 C 13 IEC60320 C 19 LED indicators Green Primary output Yellow...

Page 29: ...Hz L5 15P JP00055 L5 15R JP00056 6 WI40302 ATS 500 2004 15 120 V 50 60 Hz IEC320 C 14 JP00015 IEC320 C 13 JP00101 Optional ATS 500 3000 15 220 V 240 V 50 60 Hz Hardwire JP00001 Hardwire JP00001 N A A...

Page 30: ...C60320 C 19 JP00121 Optional ATS 500 5811 20 208 V 50 60 Hz Hardwire JP00001 IEC60320 C 19 JP00121 N A ATS 500 5900 20 230 V 50 60 Hz Hardwire JP00001 Hardwire JP00001 N A ATS 500 5902 20 230 V 50 60...

Page 31: ...00044 Hardwire JP00044 N A ATS 500 9000 40 220 V 240 V 50 60 Hz Hardwire JP00044 Hardwire JP00044 N A ATS 500 9800 40 208 V 50 60 Hz Hardwire JP00044 Hardwire JP00044 N A ATS 500 9900 40 230 V 50 60 H...

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