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b.Position your shield in front of your face and tap the
electrode down firmly. Once you tap down and contact
is made, you must instantly raise the electrode to the
required arc gap.

The arc gap should be roughly the same as the

diameter of the electrode.

If you withdraw the electrode too far once the arc is

struck, you will lose the arc and have to try again.
NOTE: One thing that usually happens when you are
striking an arc is that the electrode sticks to the work. It
should come unstuck with a sharp tug. If it will not free
easily, turn off the welder immediately as it will quickly
overheat, then give the join a tap from the chipping
hammer. As you get more experienced, this will happen
less.
c.Once the arc is struck, move the electrode along its
intended path, keeping the tip in the molten pool at all
times.

You must also get used to feeding down the electrode

steadily as it burns away.

An even crackling noise should be heard, which is an

indication of a good weld.
d. Inspect the job carefully, the area of weld should be
complete fusion of the electrode and parent metal(s).

Any slag which forms on the surface should be

chipped away with the hammer/brush supplied.

If the resultant weld looks messy and irregular, this is

an indication of porosity or slag contamination, and you
have almost certainly failed to achieve the correct
combination of speed and current. This is a common

Summary of Contents for BX1-100

Page 1: ...Offering a wide selection of products at competitive prices MODEL TYPE BX1 100 130 160 Welder...

Page 2: ...this instruction manual thoroughly Contents What s In The Box 3 Electrical Connection Warning 4 Putting It All Together 9 Fixing the face shield 9 Safety Precautions 10 Operation 17 Adjustment switch...

Page 3: ...Trueshopping www TrueShopping co uk Page of 26 2 Diagrams Figure 1 UK plug wiring 5 Figure 2 Fixing the face shield 9...

Page 4: ...ature control and a wind cooling device for ensuring long term efficient and safe work It adopts moving coil controllable current design with 230V 50 Hz AC power It is convenient to use and is a leadi...

Page 5: ...this device Connect the three core mains leads to a suitably fused supply through an isolator and heavy duty plug UK only Ensure the unit is correctly earthed via a three pin plug 1 Connect the green...

Page 6: ...sure the risk of electric shock is minimised by the installation of appropriate safety devices An RCCB Residual Current Circuit Breaker should be incorporated in the main distribution board We also re...

Page 7: ...ctrical safety contact a qualified electrician Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply Use a Portable Appliance Tester PAT Ensure...

Page 8: ...ower cable DO NOT use worn or damage leads plugs or connections Immediately replace or have repaired by a qualified electrician Ensure an U K 3 pin plug with ASTA BS approval is fitted In case of dama...

Page 9: ...cking your new welder you should check if the equipment has been damaged during transit and notify your dealer if there are any missing or broken parts Ensure that the packing material is not blocking...

Page 10: ...d you must replace it before use Keep work area clean and well lit Cluttered and dark areas invite accidents Keep children and bystanders away while operating a power tool Distractions can cause you t...

Page 11: ...sparking Protective goggles must be worn when cleaning welding spatter Fire and explosion The heat of frame and arc can cause fire Keep the flammable materials including wood cloth liquid fuel and pet...

Page 12: ...at an RCD Residual Current Device is used with all electrical products It is particularly important to use an RCD together with portable products that are plugged into an electrical supply not protect...

Page 13: ...not wind the welding torch cable and work cable round yourself Keep the welding torch cable and work cable to one side of yourself Connect the work cable to the work piece and make it to the welding a...

Page 14: ...ople should undertake assembly maintenance and similar operations The power source should be turned off when any maintenance work is needed Ensure that the cable earth wire connector main lead and pow...

Page 15: ...higher current Size of welding rod thickness of metal Amperage setting 1 16 14 swg 2 0mm 60 70A 12 swg 2 5mm 75 95A 1 8 10swg 3 25mm 100 140A 4 0mm 140 180A 5 0mm 190 250A Overload light If welding wi...

Page 16: ...panel illuminates the thermal cutout has activated Wait until the transformer has cooled sufficiently the amber light goes out before restarting work 4 Attaching the earth clamp Attach the earth clamp...

Page 17: ...as it will quickly overheat then give the join a tap from the chipping hammer As you get more experienced this will happen less c Once the arc is struck move the electrode along its intended path keep...

Page 18: ...this Maintenance Use clean and dry low pressure air to blow dust and dirt from the outer parts of the unit and torch Clear the dirt dregs and grime from the head of welding torch When the wire on the...

Page 19: ...Current is too poor Input voltage is too poor Bad connection One or more commute element have been damaged Check that if input voltage is the same with rated voltage Check grounding cable and make su...

Page 20: ...les for blockage or damage Keep the voltage as stable as possible If the voltage is higher than rated input voltage 1 The welding current is too low 2 The arc may break or be unstable If the voltage i...

Page 21: ...60 Output current 100 130 160 Input voltage 230V 230V 230V Frequency 50Hz 50Hz 50Hz Input capacity 3 5 5 6 5 Current range 60 100 80 130 55 160 Insulation grade H H H Welding rod diameter 2 0 2 5mm 2...

Page 22: ...ufactured by TrueShopping Ltd Address Above conforms to the Directive s 2006 95 EC 2004 108 EC EN60974 1 EN60974 10 Product Name Model BX1 100 BX1 130 BX1 160 BX1 250 MIG 130 MIG 135 Electrical Power...

Page 23: ...Trueshopping www TrueShopping co uk Page of 26 22 Signed by Nick Hosker Position in Company Finance Director...

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