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Section 1: Safety

BEFORE OPERATION

1.  Before each use, thoroughly inspect the
mowing area. Remove all
metal, debris, and other
hazards. Inspect for holes,
ruts or bumps. Uneven ter-
rain could overturn the unit.
Tall vegetation can hide 
hazards.

2. Never operate the unit without all
guards in place and working properly
(except for the plastic blade protector,
which should be removed before starting
the engine).

3.  Before removing or installing the
plastic blade protector, shut the engine
off, disconnect the spark plug wire, and
prevent it from touching the spark plug.
On electric start models, also remove the
ignition key from the keyswitch.

4.  Check the operation of the control
levers under each handlebar grip. See the
"Operation" Section in this manual for spe-
cific instructions. Do not use the unit if
control levers are not functioning properly.

CORRECT ANY MALFUNCTION BEFORE
USING THE UNIT!

HANDLING GASOLINE

1.  Use extreme care in handling gaso-
line and other fuels.
Gasoline is highly
flammable and its vapors
are volatile, explosive,
and dangerous. Keep gasoline and gaso-
line containers away from hot engine
exhaust. Never allow flame, sparks,
smoking materials or other hot objects
near gasoline, gasoline fumes, the fuel
container or fuel tank.

2.  Use an approved fuel container only.
Wipe up any spilled gasoline immediately.

3.  Leave one inch of air space at top of
fuel tank to allow room for expansion.

4.  Store gasoline in a cool, well-ventilated
area. Never store unit or fuel container
inside where there is an open flame or
spark, such as a hot water heater, furnace,
etc.

5.  Never remove fuel fill cap, or add fuel
to fuel tank, if engine is running or hot.
Allow the engine to cool for several min-
utes before filling the fuel tank. Always
replace fuel fill cap before starting engine.

6.  Never refuel unit indoors. Refuel out-
doors in a well-ventilated area only.

7.  Check the gasoline level in the fuel tank
outdoors, before starting the engine.
Reinstall the fuel tank cap securely and
clean up any spilled gasoline before
starting the engine.

8.  Do not smoke while mowing.

9.  Move the unit away from gasoline
fumes before starting the engine.

OPERATION

1.  Keep the plastic blade protector on the
cutter bar blade until you are ready to start
the engine.

2.  Do not put hands or feet near or under
any moving parts. Keep clear of the cutter
bar at all times while the engine is 
running.

3.  Never leave the operator position while
the engine is running. Stop
the engine, disconnect the
spark plug wire and move it
away from the spark plug to
help prevent accidental
starting whenever leaving the unit unat-
tended. On electric start models, remove
the ignition key to help prevent accidental
starting or unauthorized use.

4.  Before removing or installing the
plastic blade protector, shut the engine
off, disconnect the spark plug wire, and
prevent it from touching the spark plug.
On electric start models, also remove the
ignition key from the keyswitch.

5.  Do not change the engine governor set-
ting. Over-speeding may damage the
engine and unit and will void the warranty.
See an authorized engine service dealer if
an engine problem exists.

6.  Disengage the cutter bar when
crossing gravel drives, walkways or roads.

7.  Watch for, and avoid, traffic when
operating near roadways.

8.  Disengage the cutter bar
drive and the wheel drive if
you are approached by a child,
inattentive person or a pet.

9.  Before inspecting, adjusting or
repairing the unit or cutter
bar, stop the engine, let all
moving parts come to a
complete stop, disconnect
the spark plug wire, and
install the plastic blade guard. On electric
start models, remove the ignition key from
the keyswitch.

10. If the unit should start to vibrate
abnormally, stop the engine, wait for all
moving parts to stop completely, discon-
nect the spark plug wire and prevent it
from touching the spark plug. Remove the
engine ignition key on electric start
models. Inspect the unit for damage.
Repair any damage before continuing.

11. If the unit should strike a foreign
object, stop the engine, wait for all moving
parts to stop completely, disconnect the
spark plug wire and prevent it from
touching the spark plug. Remove the
engine ignition key on electric start
models. Inspect the unit for damage.
Repair any damage before continuing.

12. Do not run the engine in an enclosed
area. Engine exhaust contains carbon
monoxide, a deadly, poisonous gas that is
odorless, colorless and tasteless. Always
run the engine outdoors with adequate
ventilation.

13. Always mow across the face of slopes.
Do not operate unit on slopes steeper than
15°.

14. Keep all movements on a slope slow
and gradual. Do not make sudden changes
in speed or direction.

15. Do not touch engine parts which may
be hot from operation. Let parts cool for
several minutes before going near them.

16. Keep children out of the mowing area
and under the supervision of a responsible
adult other than the unit operator.

17. Before and when backing, check for
and avoid obstacles and hazards.

18. Disengage the cutter bar drive when
not mowing.

19. Do not mow near drop-offs, ditches or
embankments. If a wheel drops off an
edge, the unit could suddenly overturn.

20. To help reduce fire hazard, keep the
engine free of grass, leaves, grease and
other debris.

CHILDREN

1.  Tragic accidents can occur if the oper-
ator is not alert to the presence of chil-
dren. Children are often attracted to the
unit and the mowing activity. Never
assume that children will remain where
you last saw them.

2.  Never allow children to operate the
unit, 
even under adult supervision. Local
regulations may restrict operator age. Only
allow responsible adults, who are familiar
with these instructions, to operate the
unit.

Summary of Contents for 34061

Page 1: ...st GARDEN WAY INCORPORATED Models 34061 34 3 1 2 HP Recoil Start 34062 38 4HP Recoil Start 34337 34 4HP Recoil Start 34063 42 5HP Recoil Start 34064 42 5HP Electric Start SAFETY FIRST Before operating...

Page 2: ...ce Controls OPC 14 Wheel Drive Levers 14 Engine Oil Dipstick Fill Hole 14 Shoes 14 Cutter Bar with guard 15 Fuel Tank Cap 15 Starter Rope Handle 15 Engine Keyswitch electric start units 15 Cutter Bar...

Page 3: ...ewelry scarves ties etc which may get caught in moving parts Tie up or restrain hair c Do not operate the unit while bare foot Do not wear sandals d Wear long trousers e Wear hearing protection 2 Do n...

Page 4: ...r installing the plastic blade protector shut the engine off disconnect the spark plug wire and prevent it from touching the spark plug On electric start models also remove the ignition key from the k...

Page 5: ...can ignite spilled fuel or oil 9 If the unit has gasoline in its fuel tank do not store it inside a building where fumes from the gasoline could reach an open flame or spark Let the engine cool before...

Page 6: ...r bar Do not place fingers between blades Amputation could result UNPACKING THE UNIT The cutter bar blade and attached plastic blade guard are packaged separately within the main shipping crate Leave...

Page 7: ...cription Qty Right Handlebar shipped connected to unit by wiring 1 Left Handlebar shipped connected to unit by wiring 1 1 Hex Head Capscrew 5 16 18 x 2 1 4 2 2 Toplock Nuts 5 16 18 to mount handlebars...

Page 8: ...optional not shown 1 31 Key In Keyswitch optional not shown 1 18 19 21 20 25 27 24 22 23 26 12 Ref Description Qty 11 Loctite Thread Fastener bottle or tube 1 12 Hex Cap Screw 3 8 16 x 1 1 4 Grade 8 3...

Page 9: ...handlebar ends act as shock absorbers and also help reduce vibration WHEEL DRIVE CONTROL ROD INSTALLATION 1 Place the control rods D Fig 2 4 BETWEEN the handlebars and UNDER the bridge with the thread...

Page 10: ...levers on the handlebars and carefully roll the unit from off the shipping crate Park the unit on a flat clean surface where you can complete the remaining assembly steps CUTTER BAR ASSEMBLY AND INST...

Page 11: ...ff the ground Securely attach the cutter bar and doubler bracket to the cutter bar mounting bracket with the three hex cap screws E 3 8 flat washers F and 3 8 16 center locknuts G Torque to 35 ft lbs...

Page 12: ...ned washers K on the screws Securely attach the knife head to the cutter bar with the two screws torque to 16 20 ft lbs if you have a torque wrench 12 At the inner set of mounting holes M Fig 2 11 pos...

Page 13: ...the unit Use of any other battery charger may damage the battery Do not short circuit the battery by touching the connectors or wires together or by touching metal objects against the connectors Remov...

Page 14: ...LEVERS The wheel drive levers C Fig 3 1 are located beneath the handgrips on each handlebar and control the wheel drive belt system Squeezing the levers disengages the drive belt and allows the unit...

Page 15: ...wheel screen The starter rope handle is used to pull start the engine NOTE Electric start models can also be pull started with the starter rope J ENGINE KEYSWITCH ELECTRIC START UNITS ONLY The engine...

Page 16: ...formation 1 Unscrew the fuel tank cap A Fig 4 1 Add gasoline Leave at least two inches of space below the filler neck to allow room for expansion 2 Re install the cap Wipe up spilled gasoline ADJUST T...

Page 17: ...ESENCE CONTROL OPC SYSTEM TEST If the engine does not stop when either Operator Presence Control OPC lever is released stop the engine and wait for all moving parts to come to a complete stop Move the...

Page 18: ...ed along the cutter bar and set at different heights to accommodate unusual terrain conditions NOTE Shoes are not always necessary particularly when mowing lush green veg etation on even terrain free...

Page 19: ...e Mow with the carburetor on the high side to help prevent oil spillage Failure to follow these instructions may result in personal injury or property damage Keep the oil level at FULL especially when...

Page 20: ...5 1 will remain on the axle 4 Clear grass or other matter from the exposed areas To Re Assemble 1 Slide wheel tire assembly C Fig 5 1 onto axle Note that belt seal tabs F fit inside the belt guard D 2...

Page 21: ...complete stop discon nect the spark plug wire and prevent it from contacting the spark plug 2 Place the belt under tension Fig 4 7 by moving the cutter bar lever to the ON position 3 Adjust front belt...

Page 22: ...hese instructions may result in serious personal injury or prop erty damage NOTE An assistant should stand in the operator position and firmly hold the han dlebars while the cutter bar is being remove...

Page 23: ...same cutting angle as the original sharpened edge File or grind only the top angled surface of the blade The bottom edge of the blade must remain flat to provide good shearing action BLADE SECTION OR...

Page 24: ...ction 2 Remove the blade assembly from the cutter bar assembly see instructions ear lier in this section 3 Place the blade section with the loose rivet s on a steel block or anvil Position the punch i...

Page 25: ...fore attempting this repair or have the unit serviced by your authorized dealer NOTE Raise and support the unit from underneath To Remove the Eccentric Shaft Bearings 1 Clamp the eccentric housing M F...

Page 26: ...eccentric shaft with the 5 8 18 hex nut H Fig 5 16 and 5 8 flat washer J removed earlier on the top of the eccentric shaft C 5 Tighten securely ENGINE MAINTENANCE CHECK ENGINE OIL LEVEL Before starti...

Page 27: ...he battery charger A Fig 5 20 from the wall outlet 2 Plug the battery wire lead B into the battery charger lead C 3 Plug the battery charger into a grounded 120 volt wall outlet The battery charger is...

Page 28: ...gasoline stabilizer or drain gasoline outdoors into an approved container Do not smoke and keep away from open flame Never store the unit with fuel in the fuel tank inside a building where fumes may r...

Page 29: ...See engine service dealer 10 Defective wheel drive or cutter bar 10 Inspect wires See engine service dealer switch or wiring to replace switch Engine runs poorly 1 Defective spark plug 1 Replace spark...

Page 30: ...2 50 51 312 53 303 52 319 321 318 321 2 12 9 306 117 118 11 13 119 10 3 301 155 12 156 4 115 116 313 112 10 5 7 9 27 29 22 22 23 34 311 36 60 35 128 93 82 57 38 37 107 31 39 162 95 41 46 49 163 48 45...

Page 31: ...3 8 24 6 57 1100044 Hex Hd Capscrew 5 16 18 x 3 4 3 60 1120210 Roll Pin 3 16 x 1 1 61 1186469 Carriage Bolt 5 16 18 x 3 4 2 81 1773272 Flat Washer hardened 5 16 2 82 1100255 Flat Washer 5 16 5 84 177...

Page 32: ...3 72 88 87 86 16 17 74 33 57 17 75 57 92 90 162 310 307 119 148 308 309 137 153 145 152 141 142 140 138 76 57 178 84 106 122 77 108 318 317 319 83 33 162 81 80 130 178 79 108 74 17 16 89 17 57 143 81...

Page 33: ...104 1740496 Self Tapping Screw 5 16 18 x 5 8 6 106 1100806 Hex Hd Capscrew 1 4 20 x 1 1 4 1 108 1767609 Grease Fitting 1 4 28 x 90 2 109 1766704 Upper Hook 1 4 20 1 111 1766805 Weed diverter Strap 14...

Page 34: ...13 13 13 5 9 9 9 9 9 18 18 18 18 18 150 24 14 14 14 14 31 31 31 31 29 150 24 126 170 127 129 18 18 18 18 18 18 Items not Included in Cutter Bar Assemblies 1765990 1766743 1766744 1 3 4 3 2 1 3 4 3 2...

Page 35: ...42 Blade Assembly Incl Refs 6 7 8 9 10 11 1 24 1107382 Flat Washer 5 16 4 29 1766777 Blade Guard 34 1 1766934 Blade Guard 38 1 1766935 Blade Guard 42 1 31 1766768 Hex Hd Screw M8 x 45 8 120 1773057 K...

Page 36: ...umbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following Mod...

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