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Trotec 8017, Operation Manual

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Page 1: ...roduktions und Vertriebs GmbH_Linzer Strasse 156 A 4600 Wels Austria Technical Support 1 54 tel_ 43 0 7242 239 7000 fax_ 43 0 7242 239 7380 mailto techsupport troteclaser com OPERATION MANUAL 8017 Trotec Speedy 300 fiber ...

Page 2: ... be read and followed carefully Furthermore Trotec reserves the right to change or alter any product described herein without prior notice In case of failure please check the device first according to section 6 2 Tips for Troubleshooting If unsuccessful please note all data of the device year of manufacture software version etc and call us from a telephone next to the switched on device For querie...

Page 3: ...mation 11 2 3 Safety Precautions when Operating the Machine 13 2 4 Warning and Information Labels 14 3 BEFORE OPERATION 16 3 1 Unpacking 16 3 2 Contents of Delivery 17 3 3 Location 18 3 4 Electrical Requirements 19 3 5 Exhaust System Requirements 20 3 6 Computer Requirements 20 3 7 Connections 21 3 7 1 Connecting the Mains 21 3 7 2 Connecting the Computer 22 3 7 3 Connecting the Exhaust System 23 ...

Page 4: ... A 4600 Wels Austria Technical Support 4 54 tel_ 43 0 7242 239 7000 fax_ 43 0 7242 239 7380 mailto techsupport troteclaser com 6 ADDITIONAL INFORMATION 48 6 1 Material table 48 6 2 Tips for Troubleshooting 49 6 3 Acceptance report 50 6 4 TRAINING SCHEDULE 51 6 5 Response Form 52 6 6 How to create a Service File 53 ...

Page 5: ...supplied or listed in the spare parts and consumables lists Auxiliary equipment must be adjusted to the base machine any queries to dealer or manufacturer The following symbols are used for easier understanding of the Operation Manual If the Operation Manual is not observed this area represents a particular danger for the operating personnel or the personnel responsible for maintenance Caution Thi...

Page 6: ...t the designated use The manufacturer does not admit liability for damage to personal and or equipment resulting from such use The system must only be operated maintained and repaired by personnel that are familiar with the designated field of use and the dangers of the machine Non observance of the instructions for operation maintenance and repair described in this Operation Manual excludes any l...

Page 7: ...onal Honeycomb cutting table Rotary attachment Harsh environment protection kit Laserpower upgrade Air assist including compressor Temperature sensor Vacuum table Data import MAC i cut Trolley Table Control system Laserpower Adjustable from 0 100 Interface Hardware RS 232 C Data Rate 19 200 155 200 Baud USB Data Rate 460 800 Baud Interface Software JobControl HPGL Laser Equipment Laser tube Pulsed...

Page 8: ... 43 0 7242 239 7000 fax_ 43 0 7242 239 7380 mailto techsupport troteclaser com 1 5 Manufacturer s Label The manufacturer s label is located on the back of the machine see picture below It is recommended to enter data such as serial number and year of manufacture into the manufacturer s label above so that you always have this data at hand when required ...

Page 9: ...n its conception construction and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006 42 EEC Further valid guidelines regulations for the product 2006 95 EG Low Voltage Directive 2004 108 EG EMC Guideline Applied harmonized standards EN ISO12100 Machine Safety EN 60335 1 2007 Safety of Household and simi...

Page 10: ...ar to activities on the electric equipment which must only be performed by special experts For all activities concerning installation set up start up operation modifications of conditions and methods of operation maintenance inspection and repair the switch off procedures that may be provided in the Operation Manual must be observed Safety Information for the User and or Operating Personnel No wor...

Page 11: ...using and the safety installations Please note that improper operation of the device can override the status of safety class 2 and can cause the emission of harmful radiation This laser system contains an YTTERBIUM FIBER LASER of class 4 that emits intensive and invisible laser radiation Without safety precautions the direct radiation or even diffuse reflected radiation is dangerous Without safety...

Page 12: ...bination with high laser power low processing speed and or work pieces with curved or inclined surfaces laser radiation might be reflected towards the protection cover With a very low probability this protection cover could be damaged if the reflected radiation is FOCUSSED onto the surface of the protection cover Therefore visual inspection for point like defects on the protection cover should be ...

Page 13: ...etals like un coated aluminum copper silver and gold can show very weak interaction with the laser beam and lead to strong reflections Such materials must be handled with care as a directed reflection could harm the protection cover The protection cover is damaged if the reflected radiation is FOCUSSED in the plane of the protection cover By accident this effect is almost impossible Adjustment of ...

Page 14: ...teclaser com 2 4 Warning and Information Labels The warning and information labels are attached in such positions of the machine that could represent a source of danger during set up and operation Therefore follow the information on the labels If labels are lost or damaged they must be replaced immediately Visible from outside Visible when cover is opened removed 1 6 2 7 3 8 4 9 5 10 4 5 6 7 1 5 4...

Page 15: ... 28 07 2015 Trotec Produktions und Vertriebs GmbH_Linzer Strasse 156 A 4600 Wels Austria Technical Support 15 54 tel_ 43 0 7242 239 7000 fax_ 43 0 7242 239 7380 mailto techsupport troteclaser com 1 6 2 7 3 8 4 9 5 10 2 3 1 3 10 5 7 7 5 5 ...

Page 16: ... carefully If possible keep the packaging in case the machine ever needs to be relocated or shipped for any reason Dispose all waste according to the applicable waste disposal law 1 Remove the cover Please do not forget to store this box in a dry place 2 Carefully remove the foam material which protects the viewing window of the cover and the tape that holds this cover in place 3 Open the front do...

Page 17: ...claser com 3 2 Contents of Delivery Transport and service packaging Laser including optics Stand Accessories box which contains the following parts 1 CD Trotec software printer driver incl Operation Manual 2 Mains cable 3 Computer connection cable USB 4 Computer connection cable serial optional 5 Cleaning kit for optics 6 Additional lenses optional 7 Air assist nozzles s 8 Focus tool s 9 Allen key...

Page 18: ... be close to the dew point Avoid locations where the system is exposed to mechanical shocks Fuse protection Do not connect other devices via the laser fuse as the laser system requires the full amperage Avoid locations with poor air circulation Select a location whose room temperature is between 15 C and 25 C 59 77 F Avoid higher ambient temperatures and strong exposure of the machine to the sun U...

Page 19: ...magnetic interactions DAMAGES FROM AN INADEQUATE OR INAPPROPRIATE POWER SOURCE ARE NOT COVERED UNDER WARRANTY Noisy or unstable electricity as well as voltage spikes can cause interference and possible damage to the electronics of the laser system It is better to connect the laser system to a dedicated electrical line It is highly recommended that you use a surge suppression plugs to protect your ...

Page 20: ...um requirements When using a more powerful computer the graphics are generated and displayed faster and the computing times and the data transfer to the laser are reduced To use the newest software version you might have to abide other requirements Windows 7 32 64 bit or Windows Vista 32 64 bit with Service Pack 1 or later or Windows XP 32 64 bit with Service Pack 2 or later 512 MB of RAM 400 MB o...

Page 21: ...ronics of the laser system 3 7 1 Connecting the Mains Connect one end of the mains cable with the connection socket 1 at the rear side of the laser device see Figure below and the other end with a protected power outlet Mains voltage and operating voltage must correspond AC 230 V 50 Hz or AC 115 V 60 Hz see information label beside the connection socket Under no circumstances switch on the device ...

Page 22: ...00 Wels Austria Technical Support 22 54 tel_ 43 0 7242 239 7000 fax_ 43 0 7242 239 7380 mailto techsupport troteclaser com 3 7 2 Connecting the Computer The computer must be switched off and connected to the mains voltage Connect the laser see Figure below to a free serial interface 1 or USB port 2 on your computer 2 1 ...

Page 23: ...t the mains voltage corresponds with the voltage allocated for the exhaust system Plug the ends of the exhaust duct into the allocated connection 2 The position of the connector depends on the type of exhaust system When using the Trotec exhaust system also connect it with the cable included to the remote control connector of the laser 3 Also follow the operation and maintenance instructions in th...

Page 24: ...ons 1 Top lid 12 Keypad 2 Service socket 13 Maintenance panel 3 Autofocus sensor 14 Exhaust hose connector 4 Service access panel 15 Laser Module Rack 5 Connection Socket for Rotary 16 Laser collimator cover 6 Front lid 17 Power supply 7 Interlocks front lid 18 Power socket 8 Focusing head 19 Exhaust connection cable 9 X axis 20 PC connection cable USB Serial 10 Ruler 21 Fuse s 11 Working table 22...

Page 25: ...ently the result of the process is incomplete During processing of commands the protection cover must only be opened after pressing the Pause button 2 Service Socket Used for the service plug which is required for maintenance and adjustment work This service plug bypasses the safety installations and the laser becomes laser class 4 Bypassing by authorized personnel only 3 Light Barriers Autofocus ...

Page 26: ...n cover must only be opened after pressing the Pause button 7 Interlocks front lid These interlocks turn the motion system and laser source off as soon as the front lid is opened 8 Focusing head The lens that focuses the laser beam onto the material is mounted inside the focusing head 9 X axis The motion system is that part that performs the mechanical movements in X direction horizontal and Y dir...

Page 27: ...Allen key to maintain optics 14 Exhaust hose connector 15 Laser collimator cover 16 Laser module Rack 17 Power Supply Changes the main power to power types suitable for the mechanic and electronic parts of the machine 18 Power Socket To connect the main power according the information on the manufacturers label 19 Exhaust connection cable 20 PC connection cable USB Serial 21 Fuse s 22 Manufacturer...

Page 28: ...ct start up unrestricted freedom of motion of the mechanics no materials under the working table protection covers closed If the top lid or any other interlock secured cover maintenance panel front lid is open an acoustic signal sounds and the status display 9 unterhalb flashes fast in green If all interlock secured covers are closed immediately after being switched on the machine starts the refer...

Page 29: ...oken e g by an air assist nozzle the upward move will be suppressed to prevent a collision between the nozzle and the table The Autofocus option might not work on transparent materials or materials which are not flat Bear in mind that defects from head crashes working head hits material or working table are NOT warranted By pressing the Shift key and a Z positioning key an automatic move to the co...

Page 30: ...status display 9 of the device is located in the center of the key pad 3 PAUSE Used to stop the current working process key lights up As soon as the last processing command is finished the motion system stops If this key is pressed a second time the key illumination goes off the interrupted working process is continued 4 STANDBY Switches the device into Standby mode Laser ready key lights up By pr...

Page 31: ... the laser source for proper function acoustic signal sounds simultaneously 7 START REPEAT By pressing Start Repeat the jobs which are currently positioned on the selected plate in the Trotec JobControl are started If the jobs have been processed before they will be reset automatically 8 STATUS INDICATOR LASER BEAM Indicates that a laser beam is currently being emitted 9 STATUS DISPLAY Indicates t...

Page 32: ... vertical rulers However any other position on the working table is also possible Work pieces which are larger than 29 x 17 726 mm x 432 mm can be processed provided they can be installed and the protection cover can still be closed properly Do not try to manipulate the safety system to install larger work pieces on the system This could lead to exposure to laser radiation 3 Focus the Laser Beam F...

Page 33: ...tional To A Manual focusing A1 Move the processing head over the material by means of the positioning keys X Y A2 Hang the focus tool on the external ring of the working head so that the focus tool can move unhindered Move the working table upwards by pressing the Z positioning key 1 While doing this carefully observe the focus tool Before the focus tool reaches the work piece move the working tab...

Page 34: ...ckness specify the value as accurate as possible table height check if right table is selected in Options lens type specify the according lens To C Automatic focusing by means of light barriers optional The automatic focusing is only possible if the work piece is thicker than the rulers The Autofocus option might not work on transparent materials or materials which are not flat Bear in mind that d...

Page 35: ...scribe how to successfully produce a first pattern Please follow the individual steps 1 First switch on the computer then the Laser 2 Put the object into the laser and move it to the desired position on the working table Usually the object is positioned in the upper left hand corner Use the rulers to determine the dimensions of the object 3 With the positioning keys the lens is positioned over the...

Page 36: ...ontrol under Plate Setup Plate the job can be positioned on the plate with a double click If necessary the job can be positioned at any position on the plate by dragging with the mouse The position of the job corresponds with the position on the working table Make sure that on processing flammable materials the air assist is on 7 Establish a connection with the laser system by clicking on the butt...

Page 37: ...otary option and entering the diameter of the object to be processed Never plug or unplug the rotary attachment while the machine is turned on If this is not observed there insists the danger of irreparable damage on the prints The rotary attachment is available with cones and with rolls The rotary with cones permits processing of cylindrical objects with a diameter of up to 160 mm a length of up ...

Page 38: ...oteclaser com 2 Put the rotary attachment onto the working table and connect the rotary attachment to the working table Before you fix the rotary attachment align it so that its sides are parallel to the rulers The rulers offer a visual aid for placing the graphic 3 Connect the rotary attachment via the control cable with the connector of the motion system The connector is located inside the left ...

Page 39: ...ng into the rotary attachment 6 When using a rotary attachment with cones fix the slider of the rotary with lever 3 until the work piece is fixed between the two cones When using a rotary attachment with rolls adjust the slider of the rotary with lever 3 until the work piece fits on it and then place the work piece on the rolls 7 Now check if the work piece is horizontal and if necessary adjust th...

Page 40: ...ver 10 Then perform the settings for size and orientation in the JobControl under Plate Setup Plate and if necessary select the material Please note especially that you can determine the orientation of the graphic on the object with Job Orientation 11 In the Options menu of the JobControl select Rotary Engraving Attachment and enter the diameter of the object 12 Double click on the previously gene...

Page 41: ...ine must be cleaned The cleaning interval strongly depends on the material that is being processed and the operating time of the device Please bear in mind that only a clean machine guarantees optimal performance and reduces the service costs CAUTION Always keep the system clean as flammable parts in the working area or exhaust area rise the fire hazard General Cleaning 1 Move the working table in...

Page 42: ...lens according the maintenance plan If you discover a veil of haze or dirt you must clean them Follow the instructions below for the cleaning of optical parts 5 2 1 CLEANING THE LENS 1 Move the working table to a distance approx 10 cm under the lens holder 2 Move the working head into the center of the working surface and put a cloth under the lens holder so that the lens is not damaged if it acci...

Page 43: ...sue Put some lens cleaning liquid on one side of the lens Leave the liquid to take effect for approximately one minute and then gently wipe it away with lens cleaning tissues soaked with lens cleaning liquid 8 Finally dry this side of the lens with dry lens cleaning tissues and repeat the cleaning process on the other side of the lens Never use a cleaning tissue twice Dust accumulated in the clean...

Page 44: ...ors follow the instructions below MIRROR 2 The laser must be switched off before the maintenance panel is opened 1 The mirror 2 is located on the right hand side of the machine To be able to access mirror 2 you must remove the right maintenance panel 2 The mirror 2 is attached by means of two Allen screws 1 which are located on the mirror holder Open the screws and remove the lens holder together ...

Page 45: ...5 Use a folded piece of lens cleaning tissue soaked with lens cleaning liquid and wipe gently over the mirror only once Use a fresh lens cleaning tissue soaked with lens cleaning liquid each time and again wipe over the mirror only once Then wipe the mirror dry with a new dry lens cleaning tissue Never use a cleaning tissue twice as it could carry dust particles which can scratch the mirror surfac...

Page 46: ...liquid on the mirror and leave the liquid to take effect for approximately 1 minute 4 Use a folded piece of lens cleaning tissue soaked with lens cleaning liquid and wipe gently over the mirror only once Use a fresh lens cleaning tissue soaked with lens cleaning liquid each time and again wipe over the mirror only once Then wipe the mirror dry with a new dry lens cleaning tissue Never use a cleani...

Page 47: ...y monthly yearly Laser Lens mirror 3 Check Cleaning if required Mirror 2 Check Cleaning if required Working table and rulers Cleaning Cover of the laser tube and housing Cleaning Entire working area general cleaning Cleaning Exhaust System Bag filter According to the operation manual of the exhaust system Filter mat Particle filter Activated carbon filter For detailed information on the maintenanc...

Page 48: ...rmark T Back reflection in rare cases not applicable n a Speedy 300 fiber Quality Process Metals Aluminum E Aluminum anodized E Brass E Brass polished E Chromate A E Copper E Copper polished E Gold A E High speed steel A E Silver E Stainless steel brushed A E Stainless steel polished A E Titanium A E Nonmetals Ceramic CC Food n a Glass n a Leather E Mirror E Paper E Plastics CC Rubber CC Stone n a...

Page 49: ...Could not build up connection to the laser Check the cable connection between computer and machine Make sure that you are actually using the correct serial interface COM 1 to COM 10 of your computer and that it is functional Check the interface selection in Options in the Settings menu of JobControl After starting a job the exhaust system is not switched on Check whether the exhaust system is conn...

Page 50: ...parts checked against delivery note Setup of the machine discussed Startup of the machine discussed Operation of the machine discussed Maintenance of the machine discussed Electrical voltage checked Safety Instructions discussed Trial run performed Deficiencies determined The machine with the Please transmit a copy of this document filled out and signed by an authorized company representative to a...

Page 51: ...e above mentioned Employee received instruction on the operation of the Speedy 300 fiber Lasersystem Especially the following topics are covered Machine Function Danger Area Warnings Interlock System Taking into Service and Shutdown Work Flow Announcement of unexpected working result and the resulting procedure Announcement of Failure and instituting Procedure Responsibility on remedial measure Op...

Page 52: ...he following information and add a Servicefile procedure is described on the following pages Date Machine Details Contact Details Serialnumber Name JobControl Version Country Driver Version Phone Number Layout Software Email address Firmware Version Problem Description Does an Error message show up on the PC if so which one What happened before the error showed up Thunder Lighing Windows Update Wh...

Page 53: ... 7242 239 7000 fax_ 43 0 7242 239 7380 mailto techsupport troteclaser com 6 6 How to create a Service File 1 Start JobControl 2 Position the job which possibly caused a failure on the plate 3 Run the job and leave the job on the plate 4 Go to Settings Create Service File 5 The window Save Service File to shows up Please select a directory to save the file and click on Save ...

Page 54: ...e window Add Layout File shows up Please select the layout file which was sent most recently to JobControl and possibly caused a failure example Corel file Photoshop file AutoCAD file Click on Open 7 The following window confirms that the Service File ServiceLog txt was created successfully 8 Please send the Service File together with a picture of the bad result and detailed description to your sa...

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