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Tronair JP30 Operation & Service Manual Download Page 30

Models:  JP30, JP30L 

Electric Towbarless Tug 

 

07/2015 | Rev. 10 

Page | 26 

 

Hydraulics Assembly 

When ordering replacement parts/kits, please specify model, serial number and color of your unit. 

 

Item 

Part Number 

Description 

Qty 

1 

N-2005-30-S 

Elbow, ¼ Tube x 3/8 NPT 

2 

2 

TF-1037-28*30.0 

Assembly, Hose 

1 

3 

TF-1037-28*20.0 

Assembly, Hose 

1 

4 

TF-1037-27*16.0 

Assembly, Hose 

1 

5 

TF-1037-28*15.0 

Assembly, Hose 

1 

6 

TF-1037-27*14.0 

Assembly, Hose 

1 

7 

TF-1037-28*13.0 

Assembly, Hose 

1 

8 

N-2009-37-S 

Connector, Male, ¼ Tube x 3/8 NPT 

2 

9 

N-2001-05-S-B 

Elbow, ¼ Tube x 09 Straight Thread 

2 

10 

N-2012-03-S 

Tee, Union 

2 

 

Summary of Contents for JP30

Page 1: ...d Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 Operation Service Manual Models JP30 JP30L Electric Towbarless Tug 07 2...

Page 2: ...s Modified Appendices 04 03 2009 Modified Parts Lists 05 11 2010 Modified 2 5 Standard Equipment 4 0 Operating Instructions Parts List Removed Controller Operation Added Appendix VI 06 08 2011 Modifie...

Page 3: ...E MOTOR 4 5 3 MOTOR SPEED CONTROL 4 5 4 POWER TRANSMISSION 4 5 5 BATTERIES 5 5 6 GROUND POWER UNIT 5 5 7 BATTERY CHARGER 5 5 8 BRAKING 5 5 9 PARKING BRAKE 5 5 10 WINCH 5 5 11 LIFT CRADLE 5 5 12 STEERI...

Page 4: ...ss Tug 07 2015 Rev 10 11 0 PRE SHIFT CHECKLIST 12 12 0 PROVISION OF SPARES 13 12 1 SOURCE OF SPARE PARTS 13 12 2 RECOMMENDED SPARE PARTS LISTS 13 13 0 IN SERVICE SUPPORT 13 14 0 GUARANTEES LIMITATION...

Page 5: ...sed to indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning notice is ignored CAUTION Caution is used to indicate the presence of...

Page 6: ...the area with large amounts of water Electrolyte splashed in the eyes is extremely dangerous If this should happen force the eye open and flood it with cool clean water for approximately fifteen minu...

Page 7: ...2 Important All switches need to be turned off before plugging in the JETporter for charging 13 The diamond plate over the batteries should always be removed when charging the batteries During the cha...

Page 8: ...rap 4 6 OPTIONAL EQUIPMENT AVAILABLE Custom Colors and Graphics 4 7 ADD ON KITS K 4050 Slide In Pintle Hitch K 4051 Standard Tire Chains K 4057 Stand Off Arm For Aircraft With Wheel Pants K 4094 Jumpe...

Page 9: ...automatically when the Person Present deadman switch on the Joystick is released and regen braking has brought the JETporter to a stop A Parking Brake Hand Button is to the left of the steering wheel...

Page 10: ...ages or other components need to be disconnected or bypassed in order to allow the nose wheel to turn within its prescribed turning limits 2 The lift cradle is equipped with three sets of holes in the...

Page 11: ...nclines slopes a qualified operator should be in the aircraft cockpit to utilize the aircraft s brakes for safety backup 6 2 UNLOADING AIRCRAFT 1 To unload aircraft lower lift cradle to a position 1 2...

Page 12: ...ngs to determine the proper voltage if unknown DO NOT GUESS Over voltage can damage aircraft electrical systems 2 Do not unplug the GPU cables while the aircraft is being started High currents can cau...

Page 13: ...ER TROUBLE SHOOTING The battery charger is configured to best match the CROWN batteries that are shipped with the JETporter In this configuration the charger charges the batteries until the charging v...

Page 14: ...baking soda in bottom of battery box to prevent corrosion WARNING Battery acid is corrosive Wear gloves and eye protection when servicing batteries 7 Keep JETporter in a clean condition Check for any...

Page 15: ...s torn or frayed edges damaged D rings or hooks loose or broken stitching signs of chemical damage or holes in webbing of strap See attached sheet for examples of unserviceable straps 3 Periodic Strap...

Page 16: ...tion Inspected By Check Fluid Levels Hydraulic Reservoir Battery Water Level Condition Check Hydraulic Hoses Lift Cradle Hydraulic Lines Nylon Winch Strap Nylon Attachment Straps Tires Lights Operatio...

Page 17: ...repairs If the product is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an i...

Page 18: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 14 Parts List Illustration JP30 When ordering replacement parts kits please specify model serial number and color of your unit...

Page 19: ...Platform 1 2 Z 6329 Cover Motor Bay Coated 1 3 Z 6328 Assembly Battery Cover Coated 1 4 S 2331 01 Cover Console 1 5 JP 001 Backrest Padded 1 7 JP 228 Armrest LH RH pair 1 9 H 3075 Extinguisher Fire 1...

Page 20: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 16 Parts List Illustration JP30 When ordering replacement parts kits please specify model serial number and color of your unit...

Page 21: ...Cylinder Hydraulic 2 5 JP 104 1 x 3 Link Pin 2 6 JP 061 Solid Rubber Drive Tires 2 7 JP 126 Front Wheel Hub Nuts 10 8 Assembly Steering REF 9 EC 2621 Battery Charger 1 10 EC 1318 Recessed Male Plug Pa...

Page 22: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 18 Parts List When ordering replacement parts kits please specify model serial number and color of your unit...

Page 23: ...70 Nut Hex 16 6 11 Z 6268 01 Weldment Steering Shaft 1 12 J209 01 001 00 Key 3 16 Sq x 1 Long 1 13 JP 006 01 Multiplier Ratio 1 14 TR 1968 01 Spacer Mounting 3 15 Z 6269 01 Weldment Sprocket 1 16 J209...

Page 24: ...EC 2060 Diode 5 9 EC 1710 10 12 0 Duct Wiring 1 10 EC 1711 03 12 0 Covering Wiring Duct 1 12 EC 2012 Relay High Capacity 1 13 S 2752 01 Plate Din Rail REF 26 G 1476 103004 Screw 10 24 Socket Button He...

Page 25: ...When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 11 EC 2824 Flasher Solid State 9 32 Volts 1 32 G 1157 101504 Screw Pan...

Page 26: ...tch Toggle 3 Position DPDT 1 21 EC 2747 Switch Toggle 2 Position DPST 1 22 EC 2746 Switch Toggle 2 Position SPST 1 23 G 1476 106012 Screw Hex Socket Button Head Cap 2 24 G 1202 1065 ESN 5 16 24 2 25 G...

Page 27: ...erial number and color of your unit Item Part Number Description Qty 1 S 2747 01 Panel Switch 1 2 14142 Flange Latch 1 3 14144 Block Contact Red 2 4 EC 2817 Switch Push Button 1 5 V 2580 Label Panel B...

Page 28: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 24 Parts List JP30 When ordering replacement parts kits please specify model serial number and color of your unit...

Page 29: ...0 12 EC 2837 TSX500 Harness 11 ft 1 13 Z 8597 Assembly Suppression Diode JP30 Pump Motor 1 15 G 1503 1050W Flatwasher 5 16 EC 2835 Kit Power Cable 1 17 Z 6260 Frame REF 36 EC 2707 Assembly Light Side...

Page 30: ...t Number Description Qty 1 N 2005 30 S Elbow Tube x 3 8 NPT 2 2 TF 1037 28 30 0 Assembly Hose 1 3 TF 1037 28 20 0 Assembly Hose 1 4 TF 1037 27 16 0 Assembly Hose 1 5 TF 1037 28 15 0 Assembly Hose 1 6...

Page 31: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 27 This page left blank intentionally...

Page 32: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 28 Axle Assembly...

Page 33: ...nt Ring 2 H 2989 Shaft Seal for Item 24 2 25 EC 2094 GE Motor 1 27 G 1420 107010 Bolt Hex HD GR 8 4 28 G 1513 1070N Flatwasher 3 8 Thru Hard 4 29 JP 056 Drive Pinion Bevel Gear 1 30 G 1491 106082 Scre...

Page 34: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 30 Parts List Cables When ordering Replacement Parts Kits please specify Model Serial Number of your product...

Page 35: ...minal Ring 1 9 G 1100 105004 Bolt Hex Head Grade 5 1 10 JP 038 Cessna APU Plug 1 For complete cable replacement order Z 6585 Cable Assembly consists of 1 EC 1185 04 144 Cable Welding 1 0 2 2 EC 2004 P...

Page 36: ...ion Loading Instructions 1 V 1001 Made IN USA 1 V 2223 01 02 JETporter 2 V 2118 Serial Number CE 1 V 2187 Battery Instructions 1 V 2195 Ground Power Unit 1 V 2194 Sit Down 2 V 2188 Winch 1 V 2197 Use...

Page 37: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 33 This page left blank intentionally...

Page 38: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 34 Parts List Illustration JP30L Reference Parts List on following page...

Page 39: ...ed 1 3 Z 6328 Assembly Battery Cover Coated 1 4 S 2331 01 Cover Console 1 5 JP 001 Backrest Padded 1 6 Z 6327 Assembly Storage Cover Coated 1 7 JP 228 Armrest LH RH pair 1 9 H 3075 Extinguisher Fire 1...

Page 40: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 36 Parts List JP30L When ordering replacement parts kits please specify model serial number and color of your unit...

Page 41: ...1 x 3 Link Pin 2 6 JP 061 Solid Rubber Drive Tires 2 7 JP 126 Front Wheel Hub Nuts 10 8 Z 6288 Assembly Steering REF 9 EC 2622 Battery Charger 1 10 EC 2632 Recessed Male Panel Mount 1 11 JP 118 Strob...

Page 42: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 38 Parts List JP30L When ordering replacement parts kits please specify model serial number and color of your unit...

Page 43: ...nal Insulator Black 36 12 EC 2837 TSX500 Harness 11 ft Long 1 13 Z 8597 Assembly Suppression Diode JP30 Pump Motor 1 15 G 1503 1050N Flatwasher 5 16 EC 2836 Kit Power Cable 1 17 Z 6296 Frame REF 37 EC...

Page 44: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 40 Parts List When ordering replacement parts kits please specify model serial number and color of your unit...

Page 45: ...ltage Limiter 400 A 1 7 EC 1619 04 Fuse Low Voltage Limiter 60 A 1 8 G 1152 103712 Screw Socket Flat Head 10 32 4 9 G 1202 1035 ESN 10 32 4 10 J 5189 Bar Buss 1 11 G 1100 105012 Bolt Hex Head Grade 5...

Page 46: ...Models JP30 JP30L Electric Towbarless Tug 07 2015 Rev 10 Page 42 Parts List When ordering replacement parts kits please specify model serial number and color of your unit...

Page 47: ...ange Latch 2 3 14144 Block Contact Red 2 4 14143 Block Contact Green 3 5 EC 2817 Switch Push Button 1 6 EC 2449 Switch Toggle 1 7 EC 2826 Indicator Green LED 2 8 EC 2747 Switch Toggle 2 Position DPST...

Page 48: ...please specify model serial number and color of your unit Item Part Number Description Qty 1 EC 2819 Light LED Red 1 2 H 3804 Bracket Gasket 1 3 H 3805 Bracket LED Holder 1 4 EC 2820 Harness LED Ligh...

Page 49: ...APPENDIX I INS 1857 Hydraulic Schematic...

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Page 51: ...APPENDIX II INS 2276 Electrical Schematic...

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Page 53: ...APPENDIX III INS 2277 INS 2278 Wiring Diagrams...

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Page 55: ...APPENDIX IV Deep Cycle Battery Handling Maintenance and Test Procedures...

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Page 65: ...APPENDIX V Battery Charger Operating Instructions Warranty...

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Page 67: ...XU4840TA Battery Chargers For Industrial Use Designed for gel wet cell AGM and Lithium Ion Batteries Lithium ion applications must be factory programmed Quick Charge Corp 800 658 2841 e mail quickchar...

Page 68: ...m a 120 or 230 volt 50 60HZ supply Before using remove the fuse access cover and make sure the fuses are set to the correct voltage If the charger is connected to the battery pack and meter is switche...

Page 69: ...ch is in It is for viewing and not operating As the batteries become charged the amps will decrease and the voltage will increase When the batteries reach 80 the LED will turn yellow At full charge th...

Page 70: ...s are equipped with a grounding type plug 230 volt chargers are shipped without a plug Have a qualified electrician install a properly grounded 3 wire plug DO NOT USE THIS CHARGER ON A TWO POLE UNGROU...

Page 71: ...de adequate ventilation when charging batteries Chargers can ignite flammable materials and vapors Do not use near fuels grain dust solvents or other flammables Do not charge batteries in excessively...

Page 72: ...ssures batteries will remain charged and won t self discharge IMPORTANT Use switch numbers as a guide as some boards may be upside down and reversed NOTE The 1 position is designated for batteries req...

Page 73: ...completed The charger is too small for the battery The charge profile is not set correctly The cycle needs more time The battery is defective Check that the charger s output is about 10 of the amp ho...

Page 74: ...cells Dip switch not set correctly Replace batteries If charging in a series string it is best to replace all the batteries rather than mix new with old If shallow discharging check that the dip switc...

Page 75: ...by Quick Charge or if the charger or component have been subjected to misuse negligence or harsh environmental conditions Except those chargers designed for such conditions If returning the charger t...

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Page 77: ...APPENDIX VI Honeywell Battery and Time Controller Operating Instructions...

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Page 81: ...APPENDIX VII Declaration Of Conformity...

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Page 83: ...e design development and manufacture is in accordance with European Community guidelines Towbarless Tug JP30 JP30L Relevant provisions complied with by the machinery 2006 42 EC EN 1915 1 EN 12312 7 Re...

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