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02-7832-0100 

12 TON AXLE JACK 

 

 

7.0 

TROUBLE SHOOTING 

 

TROUBLE 

PROBABLE CAUSE 

REMEDY 

High pressure leaks (at joint, plugs or 

tubing) 

Re-tighten or repair 

Leaky discharge check valve 

Open release valve, pump 

rapidly to dislodge or repair 

pump 

Leaky ram O-ring packing 

Replace packing 

Leaky release valve 

Tighten release valve 

Leaky pump O-ring packing 

Repair pump 

Lack of oil 

Refill reservoir, check system for 

leaks 

Sticking inlet check valve 

Open release valve, pump 

rapidly to dislodge or repair 

pump 

Closed air vent 

Open 

Ram will not rise or 

rises erratically 

Air under ram 

Bleed system 

Broken pump release valve 

Replace release valve 

Bent ram 

Replace suspected ram assembly 

Jack will not lower 

Closed air vent or release valve 

Open 

 

 

 

Summary of Contents for 02-7832-0100

Page 1: ...Model 02 7832 0100 12 TON AXLE JACK March 1999 Rev 02...

Page 2: ...RUCTIONS 1 4 1 General Information 1 4 2 Pre Use Checks 1 5 0 OPERATING INSTRUCTIONS 2 5 1 Jack Instructions 2 To Raise Aircraft 2 To Lower Aircraft 2 6 0 MAINTENANCE 3 General 3 6 1 Servicing Jack 3...

Page 3: ...sion 1 56 in 3 96 cm Hydraulic extension 5 44 in 13 82 cm Maximum height obtainable 11 00 in 27 94 cm Weight 60 00 lbs 27 00 kg BUNA N Seals 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INFORMATION This prod...

Page 4: ...n aircraft and jack pad 3 Always open reservoir vent screw before operating 5 1 JACK INSTRUCTIONS TO RAISE AIRCRAFT 1 Place jack on a hard level surface 2 Raise jack as close to aircraft jack pad as p...

Page 5: ...normally result in fluid leakage At this time flush old hydraulic fluid and dirt from overall system and replenish with new clean hydraulic fluid 6 1 SERVICING JACK TO DIS ASSEMBLE JACK 1 Collapse ja...

Page 6: ...pin 5 Remove four 4 socket head cap screws 6 Remove flanges 7 Remove tube assembly 8 Replace O rings and backup ring See Pump Parts List for kits available 9 Re assemble in reverse order 10 Torque eac...

Page 7: ...ace packing Leaky release valve Tighten release valve Leaky pump O ring packing Repair pump Lack of oil Refill reservoir check system for leaks Sticking inlet check valve Open release valve pump rapid...

Page 8: ...age 3 1 12 R 1628 02 Extension Mechanical 1 13 G 1151 109716 Screw Socket Head Cap 1 2 20 x 3 4 long 4 14 G 1300 13040 Pin Roll 1 4 diameter x 1 2 long 2 15 J 2351 Ring Retaining 1 16 Z 3493 01 Weldme...

Page 9: ...rvoir 1 Item 20 HC 2000 204 O ring Series 2 1 Item 22 G 1151 105210 Screw Hex Socket Head Cap 1 4 20 x 1 long 4 K 2606 Kit Replacement Cylinder Seals consists of Item 9 HC 1697 20 Wiper Ring 1 Item 10...

Page 10: ...02 7832 0100 12 TON AXLE JACK...

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