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02-7832-0100 

12 TON AXLE JACK 

 

 

6.0 

MAINTENANCE 

 

 

GENERAL 

 

 

 

All maintenance and/or repair work should be done using good workmanship practices and 

proper tools. 

 

 

 

The work area should be clean and free of dirt. 

 

 

 

When O-rings and backup rings are removed, every effort should be made to avoid the contact of 

tools with the critical surfaces of parts. Surface deformities could cause degradation of seals and failure. 

 

 

 

It is good practice to replace all O-rings and backup rings once removed. Cut and  damaged rings 

normally result in fluid leakage. 

 

 

 

At this time flush old hydraulic fluid and dirt from overall system and replenish with new, clean 

hydraulic fluid. 

 

 

6.1 

SERVICING JACK 

 

 

 

TO DIS-ASSEMBLE JACK 

 

 

 

1. 

Collapse jack ram. 

 

 

2. 

Remove vent screw and drain all fluid from reservoir. 

 

 

3. 

Remove cap screws (Item 13) surrounding jack cylinder, then remove retaining ring 

(Item 15). 

 

 

 

4. 

Lift cylinder from jack base (Item 16). Operate jack hand pump to help remove cylinder. 

 

 

 

5. 

Remove retaining rings (Items 23, 24 and 25). 

 

 

6. 

Separate rams and replace all seals including retaining rings. 

 

 

 

TO RE-ASSEMBLE JACK 

 

 

 

1. 

Re-assemble in reverse order of above. 

 

 

2. 

Torque each cap screw (Item 13) to 50—55 ft-lbs. 

 

6.0  Maintenance continued on following page.

 

Summary of Contents for 02-7832-0100

Page 1: ...Model 02 7832 0100 12 TON AXLE JACK March 1999 Rev 02...

Page 2: ...RUCTIONS 1 4 1 General Information 1 4 2 Pre Use Checks 1 5 0 OPERATING INSTRUCTIONS 2 5 1 Jack Instructions 2 To Raise Aircraft 2 To Lower Aircraft 2 6 0 MAINTENANCE 3 General 3 6 1 Servicing Jack 3...

Page 3: ...sion 1 56 in 3 96 cm Hydraulic extension 5 44 in 13 82 cm Maximum height obtainable 11 00 in 27 94 cm Weight 60 00 lbs 27 00 kg BUNA N Seals 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INFORMATION This prod...

Page 4: ...n aircraft and jack pad 3 Always open reservoir vent screw before operating 5 1 JACK INSTRUCTIONS TO RAISE AIRCRAFT 1 Place jack on a hard level surface 2 Raise jack as close to aircraft jack pad as p...

Page 5: ...normally result in fluid leakage At this time flush old hydraulic fluid and dirt from overall system and replenish with new clean hydraulic fluid 6 1 SERVICING JACK TO DIS ASSEMBLE JACK 1 Collapse ja...

Page 6: ...pin 5 Remove four 4 socket head cap screws 6 Remove flanges 7 Remove tube assembly 8 Replace O rings and backup ring See Pump Parts List for kits available 9 Re assemble in reverse order 10 Torque eac...

Page 7: ...ace packing Leaky release valve Tighten release valve Leaky pump O ring packing Repair pump Lack of oil Refill reservoir check system for leaks Sticking inlet check valve Open release valve pump rapid...

Page 8: ...age 3 1 12 R 1628 02 Extension Mechanical 1 13 G 1151 109716 Screw Socket Head Cap 1 2 20 x 3 4 long 4 14 G 1300 13040 Pin Roll 1 4 diameter x 1 2 long 2 15 J 2351 Ring Retaining 1 16 Z 3493 01 Weldme...

Page 9: ...rvoir 1 Item 20 HC 2000 204 O ring Series 2 1 Item 22 G 1151 105210 Screw Hex Socket Head Cap 1 4 20 x 1 long 4 K 2606 Kit Replacement Cylinder Seals consists of Item 9 HC 1697 20 Wiper Ring 1 Item 10...

Page 10: ...02 7832 0100 12 TON AXLE JACK...

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