Trojan TRILLIUM Series User Manual Download Page 9

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U S E R ’ S  

G U I D E   

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4.5  TORQUE VALUES

Tighten all cable connections to the proper specification to make sure there is good contact with the terminals.  
Over-tightening terminal connections can cause terminal breakage and loose connections can result in terminal 
meltdown or fire. Refer to Table 2 for the proper torque values based on the type of terminal on your battery.

TABLE 2

WARNING! 

USE AN INSULATED WRENCH WHEN MAKING BATTERY CONNECTIONS.

4.6  CONNECTING BATTERIES IN BANKS

You can increase capacity, voltage, or both by configuring your batteries as shown in Table 3. 

Note: The Maximum Nominal Bank Voltage for Trillium Batteries is 51.2V.  
(Group 24 & Group 27: 4 Batteries in Series. U1: 2 Batteries in Series.)

TABLE 3

SERIES CONNECTION

PARALLEL CONNECTION

SERIES/PARALLEL CONNECTION

To increase voltage, connect batteries in series. 

This will not increase the system capacity.

To increase capacity, connect batteries in parallel. 

This will not increase the system voltage.

To increase both voltage and capacity, connect 

additional batteries in series and parallel.

EX

AM

PL

E

Two Group 27, 12.8V batteries rated at 110Ah.

Connected in series

Two Group 27, 12.8V batteries  

rated at 110Ah. Connected in parallel

Four Group 27, 12.8V batteries  

rated at 110Ah.

System Voltage: 12.8V +12.8V = 25.6V 

System Capacity: 110Ah

System Voltage: 12.8V

System Capacity: 110Ah + 110Ah = 220Ah

System Voltage: 12.8V + 12.8V = 25.6V 

System Capacity: 110Ah + 110Ah = 220Ah

CALL TECH SUPPORT FOR ADDITIONAL CONFIGURATIONS

BATTERY AND TERMINAL TYPE

DRY TORQUE (IN-LB)

DRY TORQUE (Nm)

Group 24: 

M8-1.25 Threaded Hole 

50

5.6

Group 27: 

5/16”-18 Stud

100

11.3

Group 27: 

1/4”-20 Threaded Hole 

60

6.8

U1: 

M6-1.0 Threaded Hole 

23

2.6

Summary of Contents for TRILLIUM Series

Page 1: ...USER S GUIDE...

Page 2: ...ufacturer of the world s most trusted deep cycle batteries The battery you purchased was engineered by Trojan to deliver superior power performance durability and reliability for use in a broad range...

Page 3: ...e optimum performance and long life from your new investment If you have any questions concerning safety precautions or for any assistance in installing or using the battery in your system contact Tro...

Page 4: ...BATTERY INSTALLATION 7 5 PREVENTIVE MAINTENANCE 12 6 CHARGING 12 7 STORAGE AND SHIPPING 15 8 MAXIMIZING THE PERFORMANCE OF YOUR TRILLIUM BATTERY 15 9 WHAT TO EXPECT FROM YOUR TRILLIUM BATTERY 16 10 A...

Page 5: ...ife in a variety of applications The line currently consists of three different models Group 24 size 12 8V 92Ah with state of charge gauge Group 27 size 12 8V 110Ah with state of charge gauge U1 size...

Page 6: ...e pressure washers to clean the battery or immerse the battery in water Never short circuit the battery terminals Never physically damage the battery this includes without limitation puncturing droppi...

Page 7: ...x 8mm threaded hole Lithium ion batteries including Trillium batteries weigh substantially less than lead acid batteries of comparable capacity Many types of equipment are designed to utilize the weig...

Page 8: ...on top of the lug Do not place a washer between the battery terminal and the lug as this will create high resistance and cause excessive heating of the connection If assistance is needed in determinin...

Page 9: ...TION PARALLEL CONNECTION SERIES PARALLEL CONNECTION To increase voltage connect batteries in series This will not increase the system capacity To increase capacity connect batteries in parallel This w...

Page 10: ...stricting airflow by tightly packing batteries together The batteries should have a minimum of 0 50 12 7 mm of space between them to allow for adequate airflow 4 11 BATTERY START UP The start up instr...

Page 11: ...m literature If required technical support is available as outlined at the front of this manual 4 14 PROHIBITION AGAINST UNBALANCED LOADS All loads in Trillium systems composed of multiple batteries i...

Page 12: ...iously been utilized Most deep cycle battery chargers will charge the batteries but many will shut off prior to the battery reaching 100 SOC In order to facilitate ease of use and ensure safe operatio...

Page 13: ...if there is a desire to use the batteries immediately after unplugging the charger the contactor can be manually closed using the status button on each battery Note Once a set of batteries have achiev...

Page 14: ...ry voltage be sure that Group 24 or Group 27 batteries are turned on If the charger provides charge without detecting battery voltage and the battery is shut off the battery will turn on automatically...

Page 15: ...s that may discharge the battery Prior to long term storage of the battery Trojan Battery recommends that the battery be fully charged Storing a discharged battery can result in permanent damage or de...

Page 16: ...ing Status button High Voltage Any cell voltage than 3 90V for 1 second All cell voltages 3 75V for 5 seconds Status button High Discharge Current Discharge current 250A for 30 seconds or 400A instant...

Page 17: ...attached See Section 4 11 Battery Start Up for details on using the Status button If Group 24 or Group 27 batteries do not automatically restart then follow the Battery Start up section If you have a...

Page 18: ...T R O J A N B A T T E R Y 18 NOTES...

Page 19: ...19 U S E R S G U I D E 19...

Page 20: ...erved No part of it may be reproduced or transmitted by any means or in any form without prior consent in writing from Trojan Battery Company LLC Trojan Battery Company and the Trojan Battery logo are...

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