Trojan TRILLIUM Series User Manual Download Page 6

T R O J A N   B A T T E R Y

6

 

2

 

SAFETY

ALWAYS

NEVER

Always wear proper personal protective equipment (eye protection 
and gloves)

Never wear jewelry or other metal objects when working on or around 
batteries 

Always use insulated tools when working on batteries

Never place objects on top of batteries

Always check connections for proper torque

Never charge a battery when the temperature is below 14°F (-10°C)

Always keep sparks and flames away from batteries. This includes 
sources of static electricity

Never charge a battery when the temperature is above 140°F (60°C)

Always use short cables of appropriate size to minimize voltage drop

Never store batteries below 30% State-of-Charge

Always make sure charger is set as recommended

Never exceed maximum charging currents for the battery’s 
temperature

Always charge batteries before installing

Never dispose of batteries as household waste. Use recycling 
channels in accordance with local, state, and federal regulations

Always make sure chargers are off or disconnected while working on 
batteries

Never connect or disconnect terminals from batteries without first 
disconnecting loads
Never attempt to open the battery case
Never use pressure-washers to clean the battery or immerse the 
battery in water
Never short-circuit the battery terminals
Never physically damage the battery (this includes, without limitation: 
puncturing, dropping, crushing, burning, penetrating, shaking, 
hammering, and misconnecting terminals)
Never over-charge the battery
Never over-discharge the battery

WARNING! 

RISK OF FIRE, EXPLOSION, OR BURNS. DO NOT DISASSEMBLE,  

HEAT ABOVE 140°F (60°C), OR INCINERATE.
THE MOST EFFECTIVE FIRE EXTINGUISHER TYPES FOR TRILLIUM BATTERIES ARE CO

2

DRY CHEMICAL (TYPE ABC), OR FOAM.

  

Trillium batteries are engineered to disconnect from the host system under a variety of conditions in order to avoid internal 
damage. When this occurs in equipment with Trilllium batteries, all power will be lost. In certain types of equipment, an 
abrupt interruption of power can cause undesirable and unexpected equipment behavior, such as braking loss or sudden 
braking. The system installer must understand the consequences of this behavior and ensure that proper system features 
are in place to avoid potentially harmful changes in equipment behavior without properly notifying the operator. The 
system installer assumes all responsibility and liability for any damages that may occur if these features are not properly 
implemented. For reference, automatic safety shutdown modes are described in section 10, “Automatic Safety Shutdown”.

Summary of Contents for TRILLIUM Series

Page 1: ...USER S GUIDE...

Page 2: ...ufacturer of the world s most trusted deep cycle batteries The battery you purchased was engineered by Trojan to deliver superior power performance durability and reliability for use in a broad range...

Page 3: ...e optimum performance and long life from your new investment If you have any questions concerning safety precautions or for any assistance in installing or using the battery in your system contact Tro...

Page 4: ...BATTERY INSTALLATION 7 5 PREVENTIVE MAINTENANCE 12 6 CHARGING 12 7 STORAGE AND SHIPPING 15 8 MAXIMIZING THE PERFORMANCE OF YOUR TRILLIUM BATTERY 15 9 WHAT TO EXPECT FROM YOUR TRILLIUM BATTERY 16 10 A...

Page 5: ...ife in a variety of applications The line currently consists of three different models Group 24 size 12 8V 92Ah with state of charge gauge Group 27 size 12 8V 110Ah with state of charge gauge U1 size...

Page 6: ...e pressure washers to clean the battery or immerse the battery in water Never short circuit the battery terminals Never physically damage the battery this includes without limitation puncturing droppi...

Page 7: ...x 8mm threaded hole Lithium ion batteries including Trillium batteries weigh substantially less than lead acid batteries of comparable capacity Many types of equipment are designed to utilize the weig...

Page 8: ...on top of the lug Do not place a washer between the battery terminal and the lug as this will create high resistance and cause excessive heating of the connection If assistance is needed in determinin...

Page 9: ...TION PARALLEL CONNECTION SERIES PARALLEL CONNECTION To increase voltage connect batteries in series This will not increase the system capacity To increase capacity connect batteries in parallel This w...

Page 10: ...stricting airflow by tightly packing batteries together The batteries should have a minimum of 0 50 12 7 mm of space between them to allow for adequate airflow 4 11 BATTERY START UP The start up instr...

Page 11: ...m literature If required technical support is available as outlined at the front of this manual 4 14 PROHIBITION AGAINST UNBALANCED LOADS All loads in Trillium systems composed of multiple batteries i...

Page 12: ...iously been utilized Most deep cycle battery chargers will charge the batteries but many will shut off prior to the battery reaching 100 SOC In order to facilitate ease of use and ensure safe operatio...

Page 13: ...if there is a desire to use the batteries immediately after unplugging the charger the contactor can be manually closed using the status button on each battery Note Once a set of batteries have achiev...

Page 14: ...ry voltage be sure that Group 24 or Group 27 batteries are turned on If the charger provides charge without detecting battery voltage and the battery is shut off the battery will turn on automatically...

Page 15: ...s that may discharge the battery Prior to long term storage of the battery Trojan Battery recommends that the battery be fully charged Storing a discharged battery can result in permanent damage or de...

Page 16: ...ing Status button High Voltage Any cell voltage than 3 90V for 1 second All cell voltages 3 75V for 5 seconds Status button High Discharge Current Discharge current 250A for 30 seconds or 400A instant...

Page 17: ...attached See Section 4 11 Battery Start Up for details on using the Status button If Group 24 or Group 27 batteries do not automatically restart then follow the Battery Start up section If you have a...

Page 18: ...T R O J A N B A T T E R Y 18 NOTES...

Page 19: ...19 U S E R S G U I D E 19...

Page 20: ...erved No part of it may be reproduced or transmitted by any means or in any form without prior consent in writing from Trojan Battery Company LLC Trojan Battery Company and the Trojan Battery logo are...

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