Triumph A9500747 Instructions Manual Download Page 8

8 of 20

18.

Using the markings provided carefully drill
suitable size pilot holes for the 24 mm sheet
metal punch. 

19.

Using the sheet metal punch carefully cut the
24 mm hole in the left hand and right hand side
of the battery tray moulding.

20. Remove any burrs from around all drilled/cut

holes which may have resulted from the drilling/
cutting process.

1. Battery tray moulding
2. Hole, 7 mm (left hand shown)
3. Hole, 24 mm (left hand shown)

21.

Carefully refit the battery tray moulding into
position.

22. Refit the air intake duct. Ensure the air duct

locates correctly on the air box.

23. Using the four M6 x 20 mm screws from the kit,

together with the original washers secure the
battery tray moulding and air intake duct to the
motorcycle frame. Tighten the fixings to 

6 Nm

.

1. Battery tray moulding
2. Screw, M6 x 20 mm (right hand shown)
3. Washer (right hand shown)

24. Refit the seat hook mouldings and secure with

the original shouldered bolts and M6 x 20 mm
screws. Tighten the fixings to 

5 Nm

.

1. Seat hook moulding (right hand shown)
2. Shouldered bolt (right hand shown)
3. Screw, M6 x 20 mm (right hand shown)

2

1

3

4

2

1

2

3

3

2

1

3

Summary of Contents for A9500747

Page 1: ...kit and should remain with it even if your accessory equipped motorcycle is subsequently sold Pannier Kit Kit number Models Affected A9508184 A9500747 Tiger XR Tiger XRT Tiger XRx Tiger XC Tiger XCA...

Page 2: ...2 of 20 Parts supplied A9508184 A9500747 1 Pannier assembly left hand 1 off 3 Reflector red 2 off 2 Pannier assembly right hand 1 off 4 Cleaning wipe not shown 1 off 2 1 3 3...

Page 3: ...t end plug 2 off 5 Pannier cable 1 off 15 Pivot bolt 2 off 6 Pannier third mount left hand 1 off 16 Moulded cap 2 off 7 Pannier third mount right hand 1 off 17 Template 1 off 8 Bolt M6 x 50 mm 4 off 1...

Page 4: ...e designed for use on specific models of Triumph motorcycle The accessory kits and the models applicable are listed at the start of the instruction They should not be fitted to any other Triumph model...

Page 5: ...tor from the battery tray moulding and position aside 1 Battery tray moulding 2 Twelve way alarm connector 7 Carefully release the relay and wiring harness grommet from their location at the rear of t...

Page 6: ...oulding to rest on the rear tyre Note The template provided is actual size When cutting out the left hand and right hand images ensure the cut is made accurately along the outline 12 Collect the templ...

Page 7: ...extreme care not to allow the drill bit to come into contact with any part of the motorcycle tyre Any damage to the tyre could result in unexpected deflation leading to loss of motorcycle control and...

Page 8: ...battery tray moulding into position 22 Refit the air intake duct Ensure the air duct locates correctly on the air box 23 Using the four M6 x 20 mm screws from the kit together with the original washer...

Page 9: ...g components as described in the Service Manual Battery Rear light do not refit the rear rack at this stage Silencer 29 Refit the tool kit 30 Support the silencer and loosen its fixing Raise the silen...

Page 10: ...ame 35 Gradually peel away the backing paper from the protective film pressing the areas of exposed film to the contours of the rear subframe until the protective film is fully applied 36 Use a soft l...

Page 11: ...the pannier cable through the wire guide on the pannier third mount 1 Subframe 2 Left hand pannier third mount 3 Wire guide 4 Pannier cable 43 Secure the left hand pannier third mount to the motorcyc...

Page 12: ...nut to 20 Nm 1 Clevis pannier third mount 2 Rocker arm 3 Shouldered bolt 47 Feed the opposite end of the pannier cable through the large hole on the right hand side of the battery tray moulding 48 Rep...

Page 13: ...from VIN 583615 continue from step 1 1 Remove the four fixings retain for reuse and remove the rear rack moulding 1 Rear rack 2 Fixings 2 Remove the two nuts and bolts and remove the two left hand pa...

Page 14: ...nd tighten the fixings to 3 Nm Pannier Cable Adjustment 1 Check that the motorcycle is in an upright position on a paddock stand or the centre stand if fitted 2 Mount the panniers as described on page...

Page 15: ...r the cable adjuster 9 Check that the panniers are free to move smoothly and are unobstructed Rectify if necessary 10 Fit the cable cover provided into the battery tray moulding The pegs on the cable...

Page 16: ...rface of the pannier is clean and free from grease 1 Reflector Caution When fitting self adhesive parts care must be taken to ensure positioning is correct and accurate Once the adhesive has been atta...

Page 17: ...positions around the lock barrel To lock open or release the panniers the key slot must align with the corresponding symbols around the barrel as shown 1 Key slot shown in the LOCK position 2 Lock po...

Page 18: ...g handle to its fully raised position Lift the pannier free from the pannier mountings Pannier Operation 1 Key slot shown in the LOCK position 2 Lock position symbol 3 Unlock position symbol 4 Release...

Page 19: ...adjusted may cause the motorcycle to become unstable leading to loss of control and an accident Warning Incorrect loading may result in an unsafe riding condition leading to loss of motorcycle control...

Page 20: ...motorcycle condition and poor road or weather conditions Warning The motorcycle must not be operated above the legal road speed limit except in closed course conditions Warning Only operate this Trium...

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