Place the steering stem stop plate over the stem, making sure that it is fitted the correct way up so that it
engages properly on the stop plate on the back of the steering head. Place the handlebars in position over the
steering column first sliding on the twist grip. Replace the two large nuts on top of the handlebars and adjust the
head bearings, finally tightening the handlebar pinch-bolt.
Reconnect the front brake and clutch lever cables to the levers and refit the dipper switch and horn button by
screwing in the two small screws. This operation will be facilitated if the lower screw is engaged in the hole slightly
before refitting the top one.
Replace the lighting and ignition knobs over the flats on the switches and secure with the two Phillips screws
with the dished washers underneath the heads of the screws.
See that all the cables are located down the front of the steering column and that there is not any excess loop
in the cables which might foul the stop plate on the steering column.
Reconnect the bakelite headlight coupling by turning in a clockwise direction and press in the parking light
bulb. Place the headlamp over the lip on the top of the nacelle and push it well home before securing with the screw
at the base of the rim.
Check the operation of all the controls and refit the handlebar shroud and the windshield. recouple
the speedometer cable at the rear wheel.
Service Sheet No. 1013 (contd.)
and into position, making sure that the two brackets on the underside of the panel lie between the rear
portion of the leg shields and the front panel and that the panel fits over the top edge of the leg shields and
is also clipping over the plastic beads round the outer edges of the leg shields. Insert the two screws under
neath each side of the instrument panel and secure.
Finally
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