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Comfort

STEAM

TM

 

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   M a i n t e n a n c e   M a n u a l

5

www.trioniaq.com

5. Start Up

The startup of the humidifier is done as follows:

• 

Put the main power ON at the electrical panel. The green 

pilot light comes ON. The humidifier is ready to work.

• 

Open the water supply valve.

• 

Adjust the knob on the humidistat.

Note: The humidifier may perform a flush cycle prior to producing 

humidity. If the yellow drain LED is lit and the unit appears not 

to  be  operating  properly,  allow  the  unit  at  least  15  minutes  to 

begin normal operation. This is considered normal as the control 

system ensures that all systems are stable before operation.

Working Principle:

• 

Unlike  other  types  of  humidifiers  which  produce  humidity 

by passing warm air on a water curtain, a rotating pad or 

another  type  of  media,  this  humidifier  produces  humidity 

from steam dispersed directly into the supply duct.

• 

A  humidistat  (installed  either  on  the  wall  or  the  air  return 

duct) controls the unit. Adjust the setpoint of the humidistat 

according  to  your  need  or  comfort.  Please  read  the  next 

section about the humidity control.

• 

When the humidistat senses a need for humidity, it starts the 

humidification process.

• 

The tank fills with water.

• 

The electronic control starts the fan in the furnace to move 

the air as the humidifier starts boiling water and producing 

steam. If the fan cannot start (i.e. there is no air movement 

to  transport  the  steam  or  insufficient  air  pressure),  the 

humidifier  stops  itself.  Please  note  that  it  may  take  a  few 

minutes  to  bring  the  water  to  a  boil.  The  steam  exits  the 

water  tank  through  the  steam  hose,  moves  to  the  steam 

delivery tube installed in the warm air duct and is released 

into the duct where it mixes with the moving air.

• 

As water evaporates, the electric valve opens as needed to 

replenish the water in the tank.

• 

When the humidity reaches the desired level, the humidifier 

stops  producing  steam.  In  order  to  eliminate  the  residues 

and keep the tank as clean as possible, the humidifier also 

drains after a certain number of boiling / refill cycles. This 

is determined by the DIP switches on the lower right corner 

of  the  electronic  control  board.  If  there  is  still  a  demand 

from the humidistat after draining, the tank refills and starts 

to  produce  steam  again.  This  process  is  part  of  the  self-

cleaning feature.

• 

When the humidistat is satisfied, the fan continues to run for 

a short period of time in order to eliminate the steam from 

the ducts and the unit goes to ready mode, waiting for the 

next call from the humidistat.

6. How to control the humidity

Humidity  between  35-40%  is  desirable.  However,  you  should 

take  the  outside  temperature  into  consideration  before  setting 

the humidity level in order to avoid condensation on the windows.

If you installed a ComfortSteam humidistat and an outdoor sensor, 

a setpoint adjustment will be done automatically as the outdoor 

temperature falls. The outdoor sensor reduces the setting of the 

humidistat  according  to  the  outdoor  temperature  during  cold 

days without having to set the humidistat knob manually.

It does the opposite during mild days. Please see the below table 

for the percentage of relative humidity on the electronic humidistat 

label. The middle of the scale corresponds to the middle of the 

comfort zone, approximately 35% RH (Relative Humidity).

If you are using a mechanical or other humidistat, the adjustment 

according  to  the  outside  temperature  will  have  to  be  done 

manually.  For  your  information,  the  following  table  shows  the 

recommended setting of the humidistat according to the outside 

temperature. Please see Fig. 3.

Outside Temp 

 

Recommended Setting

-22°F  (-30°C) 

 

15%

-13°F  (-25°C) 

 

20%

-4°F    (-20°C) 

 

25%

+5°F   (-30°C) 

 

30%

+14°F (-10°C) 

 

35% 

above:

+23°F (-5°C) 

 

40%

Figure 3

No  matter  which  humidistat  system  you  are  using,  please 

be  aware  that  the  humidity  level  cannot  adjust  quickly.  It  may 

take some time to build up the humidity to your comfort level. 

Depending  on  the  dryness  of  the  house,  carpets,  furniture, 

drapes and wood will absorb moisture before you can feel the 

change.

If  the  house  remains  unoccupied  during  the  winter  season, 

set the humidistat to the minimum set point in order to prevent 

condensation.

HOMEOWNER

Summary of Contents for ComfortSTEAM

Page 1: ...w w t r i o n i a q c o m ComfortSTEAM TM Humidification System READ AND SAVE THESE INSTRUCTIONS Notice to Contractor Once installation is complete please leave this manual with the customer for futur...

Page 2: ...Functions of the Electronic Circuit 6 8 What to do if a Malfunction Occurs 7 9 Description of Error Codes 7 10 Cleaning the Tank 8 11 Preventative Maintenance 9 CONTRACTOR INSTRUCTIONS SECTION 12 Unp...

Page 3: ...er unit or component requires service it must be performed by a competent heating and or air conditioning contractor preferably the installing contractor Trion will not pay shipping charges or labor c...

Page 4: ...tallation 6 Do not install a humidifier if the city water pressure exceeds 90 psi Check the local codes related to pressure reduction 7 Do not install the steam delivery stub or steam diffuser in the...

Page 5: ...possible the humidifier also drains after a certain number of boiling refill cycles This is determined by the DIP switches on the lower right corner of the electronic control board If there is still...

Page 6: ...on will reset the error code The COMFORTSTEAM humidistat also has two pilot lights to indicate the current status The green light is lit when the humidistat is demanding for humidity thus activating t...

Page 7: ...OFF then Open the unit and check for leaks Check the drain tube Close the supply valve and call for service Automatic Reset when switching main power ON again 1 Problem with the water level sensors i...

Page 8: ...ity You may have to adjust the setpoint higher to make this happen then cycle the main power and the unit will enter a drain cycle It may take a few minutes for the tank to begin filling as it needs t...

Page 9: ...clean the tank as they may damage the stainless steel 4 Once completed reinstall the round gasket around the water tank collar Please see Fig 7 Align the two arrows located at the front of the tank a...

Page 10: ...ending on the humidifier model 1 Instruction and maintenance manual 1 Plastic bag containing installation material and hardware as follows 2 Adjustable hose clips for the steam hose 1 Water hammer abs...

Page 11: ...STEAMTM I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 11 www trioniaq com 13 Dimensions and available models Figure 10 Humidifer Dimensions Figure 11 Available Models CON...

Page 12: ...ComfortSTEAMTM I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 12 www trioniaq com 14 Detailed View of Wiring Figure 12 Top of Unit CONTRACTOR...

Page 13: ...ComfortSTEAMTM I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 13 www trioniaq com View and list of the wire harness by color and function CONTRACTOR...

Page 14: ...m air duct for the steam diffuser For a horizontal duct make the 1 1 8 hole in the lower third of the duct height Please see Fig 13a For a vertical duct make the 1 1 8 hole in the middle of the duct P...

Page 15: ...andatory to allow any condensation to flow back naturally to the water tank Please see Fig 14e If condensation water accumulates in the hose the steam will not be able to escape normally through the s...

Page 16: ...is the overflow sensor Remove the water pan by lifting the front off its holding screw and pull towards you Do not remove those screws from the humidifier middle wall The humidifier must be installed...

Page 17: ...nimum free vertical length of 18 It is very important to leave an air gap between the rigid pipe and the tubes to allow the siphon to function properly The flexible tubes cannot touch the water contai...

Page 18: ...ber mentioned below is not included Route water supply line as required The water intake fitting on the top of the humidifier must be wrapped with teflon tape Screw the water hammer absorber piece of...

Page 19: ...pressure probe to the humidifier Warning Before installing anything on a duct always check that you are not about to cut or drill into an air conditioning coil or electrical accessories Drill a hole 3...

Page 20: ...hese contacts is 3A 240VAC or 6A 120VAC Please do not exceed these ratings Adjusting the DIP switches located on the lower right corner of the circuit board will change how the humidifier handles auto...

Page 21: ...to power the humidifier The green light will come ON confirming that the unit is ready to work Turn the humidistat clockwise past the middle of the scale to create a demand for humidity The tank fill...

Page 22: ...ComfortSTEAMTM I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 22 www trioniaq com CONTRACTOR 22 Wiring diagrams...

Page 23: ...ComfortSTEAMTM I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 23 www trioniaq com CONTRACTOR...

Page 24: ...Trion 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com Trion 2015 All Rights Reserved Form No 167649 001 Rev 02 15...

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