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5

CAUTION:

In the case that re-

machining is necessary, be
sure to protect the stem during
turning.  Insure concentricity of
the seat surface with the plug
stem (or outside diameter of the
seat ring, if machining the
seat).

7. To replace packing or change the packing

box configuration, push out the packing,
spacer, and guides with a dowel of a similar
size as the plug stem.

WARNING: 

For valves equipped

with separable end flanges, do
not machine the body gasket
surfaces.  Machining could
cause gasket leakage and
failure of the valve.

8. In the case that separable end flanges

need to be removed, file off tack welds or
pull rivets behind the flanges.

CAUTION:

If separable end

flanges and spiral wound
gaskets are used, use gaskets
with outer back-up rings.
Failure to do so could result in
excess stress in some
applications.

Note:

To prevent flanges from dropping off

during shipping, a tack weld or stainless
steel rivet has been installed behind the end
flanges.

Body Reassembly

To reassemble the valve body, refer to Figure
4, and continue as follows:

1. In the case that packing was removed, refer

to Figure 2 and install new packing exactly

as shown. Be sure to leave at least 1/8-inch
at the top of the packing box for the top
guide to enter. Different spacer lengths
allow a wide variety of packing
configurations, such as twin seal and
vacuum pressure packing.

WARNING: 

Valves with extended

bonnets or metal bellows seals
must not have lower packing
installed. Rather, lower packing
rings should be installed with
the upper set. 

Wherever graphite guides are used, the
graphite liners should be replaced each
time the valve packing is replaced. Under
no circumstance, should the valve be
replaced without graphite liners and guides. 

2. Insert the plug stem into the packing box,

being sure not to scratch the stem or
guides. 

3. Turn actuator back onto the plug, without

turning the plug inside the bonnet. Be
certain that the gland flange and bonnet
flange are in place prior to engaging the
plug stem and actuator stem threads.

Note:

To prevent galling, do not let the gland

flange come into contact with the polished
plug stem.

Leave about three to four plug stem
threads exposed.  Attach yoke clamp and
gland flange bolting.  When working with
valves using a 2-inch spud, make sure that
the half rings are in place between the yoke
and bonnet. Tighten yoke clamp bolting
firmly.  

4. Install new seat gaskets as well as a new

bonnet beveled edge up for Teflon gaskets.

5. Introduce the seat ring into the body with

the step side down.  Place the seat retainer
into the body with the thin end of the
cathedral window down.

Product In

s

truction Manual

Summary of Contents for Optimux OpGL

Page 1: ...shutoff easier to achieve Valve specifications are as follows Table 1 Specifications TABLE OF CONTENTS INTRODUCTION Scope of Manual pg 1 Description pg 1 Specifications pg 1 Safety Information pg 1 U...

Page 2: ...uator vertical above the body This is also important for cryogenic applications to keep the packing isolated from the flowing medium permitting the packing temperature to remain close to ambient tempe...

Page 3: ...the Assembly Disassembly section 1 Inspect end flanges and bonnet for signs of gasket leakage Tighten flange and bonnet bolting if required See Table 4 2 Check the pressure balance sleeve metal bellow...

Page 4: ...ep 2 If valve is air to open apply air under piston to raise the plug off the seat before taking the valve apart 2 Take out the bonnet flange bolting which will allow for removal of the actuator bonne...

Page 5: ...the top guide to enter Different spacer lengths allow a wide variety of packing configurations such as twin seal and vacuum pressure packing WARNING Valves with extended bonnets or metal bellows seals...

Page 6: ...d up against the finger tight body with such force that it will not be possible to wriggle the flange If improper seating occurred the bonnet flange can be wriggled with light hand force If this occur...

Page 7: ...positioned correctly between the bonnet and seat ring 2 Loosen the stem clamp 3 Take out the packing box bolting and yoke clamps 4 Completely unscrew the actuator off of the plug and bonnet without r...

Page 8: ...time until it is in place Replace the stem bellows and the stem clamp 7 Reinstall the gasket and adjusting screw using a new adjusting screw gasket The adjusting screw should be tightened only to the...

Page 9: ...points to the closed position 13 Reconnect the actuator positioner tubing supply and signal lines AIR ACTION REVERSAL Air to Open To switch the air action from air to close to air to open continue as...

Page 10: ...No 88 Yoke Clamp Item No 76 Packing Spacer s Item Nos 94 99 Bonnet Item No 40 Bonnet Flange Item No 70 Anti Extrusion Spacer Item No 93 Adjusting Screw Gasket Item No 248 Spring Button Item No 227 Ac...

Page 11: ...Square Packing w Lubricator Fitting Twin Square Packing w Lantern Ring Braided Wiper Rings 2 Vacuum Seal V packing Vacuum Seal Twin V packing w Lantern Ring Fugitive Emissions Packing PTG PT PTXT Liv...

Page 12: ...12 OpGL Globe Control Valve O S O S Figure 3 Air action Configurations Air to Open Air to Close...

Page 13: ...em No 114 Bonnet Flange Stud Item No 108 Bonnet Flange Item No 70 Figure 4 Exploded View Body Assembly NOTE Item numbers correspond directly to the valve s bill of material Refer to it for specific pa...

Page 14: ...Screw Gasket Item No 248 Cylinder Item No 202 Serial Plate Item No 252 Stem Clamp Item No 249 Stem Clamp Bolt Item No 240 Spring Button Item No 227 Spring Item No 229 Actuator Stem Lock Nut Item No 3...

Page 15: ...service conditions and contact factory 5 Incorrectly adjusted plug 5 Refer to steps 8 10 of Reassembling the Body section for correct plug adjustment 6 Improper flow direction 6 Refer to original spec...

Page 16: ...ly and should not be considered certified or as a guarantee of satisfactory results by reliance thereon Nothing contained herein is to be construed as a warranty or guarantee express or implied regard...

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