TriboServ Fle Pump4 Series Original User Manual Download Page 6

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FlexxPump4 D

User Manual

EN-

General warning

sign

Electricity hazard

Flammable

material

1.2

Warning symbols

The following warning symbols are used in this user manual to alert you to hazards,

prohibitions and important information:

1.3

Structure of the safety instructions

The safety instructions in this user manual are structured according to the following

system:

CAUTION

The text explains the consequences of disregarding the refe-

rence.

The text shows what to do as an instruction.

1.4

Symbols for information

The following information symbols are used in the text and instructions in this manual:



Requests you to take action

Shows the consequences of an action



Additional information about the action

Summary of Contents for Fle Pump4 Series

Page 1: ...Original User Manual FlexxPump4 Direct 24V DC...

Page 2: ...by means of special processes e g data processing data carriers and data networks even in part and or in extracts are reserved by TriboServ GmbH Co KG The content and technical specifications are sub...

Page 3: ...3 Staff 07 2 4 Reasonably predictabel misuse 07 2 5 Usage for the intended purpose 08 2 6 Warranty and Liability 08 2 7 General safety instructions 09 3 Description of function 10 3 1 General informat...

Page 4: ...l 12 seconds 33 8 2 5 Control signal 14 seconds 35 8 3 Output signals External control PLC 37 8 3 1 Empty level 38 8 3 2 Error Overload 40 8 3 3 Error Under or Overvoltage 41 8 3 4 Critical error 42 9...

Page 5: ...FP4 D Therefore keep these instructions in a suitable place ideally in an easily accessible place in the surrounding area of the FP4 D Inform your colleagues who work in the local area of the machine...

Page 6: ...of the safety instructions The safety instructions in this user manual are structured according to the following system CAUTION The text explains the consequences of disregarding the refe rence The te...

Page 7: ...en clearly established that the machine complies with the provisions of the applicable Directive An EC EU declaration of conformity for the FP4 D can be found in the appendix chap ter 11 2 2 2 Hazards...

Page 8: ...rotection must be observed Work and activities with and on the FP4 D are only permitted with appropriate authori sation chapter 2 3 All other uses than the aforementioned intended usage or the disrega...

Page 9: ...can cause damage to the FP4 D Mount and check all screw connections with the permissible torques specified for this purpose Use a calibrated torque wrench WARNING Lubricants are flammable In case of f...

Page 10: ...he FP4 D is available as a version with one two three or four lubricant outlets see Chapter 5 The outlets are secured by an integrated non return valve Approx 0 16 cm of lubricant is pumped during eac...

Page 11: ...k and the serial number of the FP4 D are visible Refer to chapter 3 1 Fig 1 for the location of the nameplate and serial number 3 3 Scope of delivery The FP4 D is available in several different versio...

Page 12: ...250 400 ml Lubricant characteristics grease up to NLGI class 2 oil up to 30 000 cSt Number of outlets 1 2 3 4 Hydraulic connection via PA Tube Number of lubrication points per outlet up to 4 in conju...

Page 13: ...parts or damage must be reported immediately to the forwarding agent the insurance company or TriboServ GmbH Co KG in writing 4 2 Transport NOTICE Hard shocks e g due to falling or setting down too h...

Page 14: ...document is ownership of FlexxPump 40 1 1 5 DIN A4 VK Artikel Nr Zust nderung Datum Name Gepr FlexxPump 40 With the FP4 D411 or FP4 D211 the theoretical two outlets of the built in one pump unit are...

Page 15: ...gruppe Zeichnungsnr Drawing no Blatt Sheet Gewicht Weight Toleranzen Tolerances ISO 2768 1 m K Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2 Dieses Dokument ist Eigentum von This document is ownersh...

Page 16: ...sing volume per pump unit possible yes Ma stab Scale Benennung Title Material Name Datum Date Warengruppe Zeichnungsnr Drawing no Blatt Sheet Gewicht Weight Toleranzen Tolerances ISO 2768 1 m K Schaum...

Page 17: ...nal combination of the outlets of the first pump unit Number of pump units 2 Number of outlets 3 Differences in dosing volume per pump unit possible yes Ma stab Scale Benennung Title Material Name Dat...

Page 18: ...volume per pump unit possible yes Ma stab Scale Benennung Title Material Name Datum Date Warengruppe Zeichnungsnr Drawing no Blatt Sheet Gewicht Weight Toleranzen Tolerances ISO 2768 1 m K Schaumstof...

Page 19: ...atter into the FP4 D or the lubri cant Do not use pressurised air Make sure that there is no coarse dirt in the mounting area 2 Remove the housing from the power unit of the FP4 D Separate the housing...

Page 20: ...D The end position is reached after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FP4 D 3 Unscrewing the cartridge cap Turn the cap on the lubric...

Page 21: ...e of the FP4 D using a suitable connecting cable Depending on the application both connection cables with straight or angled sockets can be used Please refer to chapter 8 1 for the condi tion of the c...

Page 22: ...th Have all electrical connection work carried out by qualified personnel only Replace damaged cables or plugs immediately Before carrying out any electrical installation work observe the five safety...

Page 23: ...d completely assembled In particular the bat tery must be inserted and a lubricant cartridge must be fitted 4 Execute 12 seconds control signal Execute the 12 seconds control signal The detailed descr...

Page 24: ...FP4 D in its present version is designed exclusively for the lubricant grease The FP4 D cannot be used in the present version without a lubricant cartridge De pending on the version ordered the cartri...

Page 25: ...e load e g relay may be connected After a longer standstill of the FP4 D the manual execution of the Quick Check is recommended You can use for example the 12 seconds control signal to trigger a certa...

Page 26: ...nterface as high level 24 V DC The control signals must be generated as high level 24 V by the external controller PLC over certain times with a tolerance of 0 1 seconds The input signals that your FP...

Page 27: ...ol signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The ope rating states are output by the FP4 D via PIN 4 a...

Page 28: ...mation for the duration of the motor run ML The motor running time ML depends on various conditions including the counter pressure present or built up in the hydraulic system and the temperature With...

Page 29: ...se time this control signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The ope rating states are output by the...

Page 30: ...mation for the duration of the motor run ML The motor running time ML depends on various conditions including the counter pressure present or built up in the hydraulic system and the temperature With...

Page 31: ...nit 2 is present After a certain pause time this control signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The...

Page 32: ...mation for the duration of the motor run ML The motor running time ML depends on various conditions including the counter pressure present or built up in the hydraulic system and the temperature With...

Page 33: ...ther After a certain pause time this control signal can be repeated or another control signal can be sent The FP4 D reacts only in a certain operating state to control signals at PIN 2 The operating s...

Page 34: ...motor running time ML is 7 17 seconds At the end of each error free and successful motor run ML the output signal at the FP4 D changes from a low level to a high level for a short pause time P 2 secon...

Page 35: ...sages of errors E2 and E3 It is the only control signal that the FP4 D can process when a low level output sig nal is sent Irrespective of the basic possibility of remote acknowledgement of an error i...

Page 36: ...f the control signal the integrated microelectronics of the FP4 D will auto matically check itself If this internal check is successful the output signal at the FP4 D changes from a low level to a hig...

Page 37: ...rmanent 8 3 Output signals External control PLC If an output signal as low level 0V is permanently present at PIN 4 for longer than 3s and no dispensing process is currently being performed by the FP4...

Page 38: ...is provided which can be easily and reliably detected by the exter nal control PLC U 24V 0V t PIN 4 1s 1s 1s 1s 1s 1s 1s Description The FP4 D is properly connected to an external controller via the e...

Page 39: ...l of the empty cartridge The output signal of the FP4 D now changes from a 0 5Hz square wave signal to a permanent low signal 0V Z2 indicates the time for screwing on a new full cartridge The output s...

Page 40: ...D has been successfully controlled by the external control PLC immedi ately before the occurrence of error E2 and has attempted to perform a dispensing operation When the maximum permissible pressure...

Page 41: ...ectrical interface and connected to the power supply If the supply voltage is too low the FP4 D sends a permanent output signal as low level 0 V to PIN 4 for external control PLC Check the supply volt...

Page 42: ...ical interface and connected to the power supply In an internal diagnosis the critical exception error E4 has been detected The error E4 cannot be corrected by you on site and cannot be acknowledged b...

Page 43: ...operating conditions and lubricant consumption Depending on delivery status ordered version Recommendation after 2 years at the latest 9 Maintenance and disposal 9 1 Maintenance schedule Check the en...

Page 44: ...D as well as transport dirt and foreign bodies into the FP4 D or the lubri cant Do not use compressed air to clean the FP4 D Reinstall all safety devices and make sure that no tools remain in the dan...

Page 45: ...tegrated stroke counter of the FP4 D is automatically reset by the cartridge sensor after a cartridge has been remo ved Only use full lubricant cartridges NOTICE Only use original lubricant cartridges...

Page 46: ...cartridge cap from the new cartridge Turn the cap of the lubricant cartridge counterclockwise and pull it off Pay attention to cleanliness when carrying out the work Be sure to prevent dirt liquids a...

Page 47: ...ched after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FP4 D 5 Assembling the housing on the power unit of the FP4 D Place the dismantled housin...

Page 48: ...y interrupted and continued automatically after completion of the work explained above 9 3 Disposal When disposing the FP4 D empty or opened cartridges observe the relevant natio nal regulations in fo...

Page 49: ...gears 700700 Cartridge FP4 400ml TSG U2 Universal grease 700707 Cartridge FP4 400ml TSG FG2 H1 grease 700705 Cartridge FP4 400ml TSG M2 Multi Purpose grease 211427 Cartridge FP4 250ml TSG OG1 Adhesive...

Page 50: ...y at the lubrication point contact the manufacturer to verify your application The influence of temperature the grease used the hoses and accessories used does not allow a general statement to be made...

Page 51: ...nces ISO 2768 1 m K Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2 Dieses Dokument ist Eigentum von This document is ownership of 1 1 FlexxPump4 D424_ZOF Bearb Gepr nd Index a 04 12 2019 J Niederg J...

Page 52: ...Revision 0 FlexxPump4 D User Manual 52 EN 11 2 EC EU Declaration of conformity...

Page 53: ...TriboServ GmbH Co KG Gelthari Ring 3 D 97505 Geldersheim Tel 49 0 9721 473 966 0 Fax 49 0 9721 473 966 9 Info TriboServ de www triboserv de...

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