TriangleTube PRESTIGE Excellence PSRKIT01 Manual Download Page 3

Stainless Steel Vent Outlet Adapter Removal

1. Dismount the vent outlet adapter from top of boil-

er cabinet by removing the 4 mounting screws.

Do not discard the mounting screws and vent out-

let adapter as they will be reused. (Fig. 2)

2.   Remove entire vent outlet adapter by lifting ver-

tically  upward  and  out  of  the  boiler  cabinet

using a twisting / rocking motion  (Fig. 3). 

3. In  case  of  insufficient  space  above  the  boiler,

remove combustion air inlet piping and boiler

relief valve / air vent assembly from the top of

the  boiler.  Close  the  DHW  cold  water  supply

isolation valve and open a hot water faucet to

relieve  water  pressure  in  the  water  heater.

Remove all DHW piping including T&P relief

valve from the DHW connections on the top of

the boiler. Remove all screws securing the top

jacket  panel  from  the  side  panels  and  remove

vent outlet adapter and top jacket panel togeth-

er from the boiler cabinet.  Put all items in a safe

place as they will all be reused. 

4.   Once the vent outlet adapter is removed from the

boiler,  it  should  be  inspected  for  deformation

damage or corrosion.

If there are any signs of deformation, damage or

corrosion  on  the  vent  outlet  adapter,  replace  it

immediately.  Check  condition  of  flue  sensor

mounting, replace vent outlet adapter if necessary.

Failure to comply could result in flue gas leakage

resulting in severe personal injury or death.

Polypropylene Vent Outlet Adapter Removal

1.  Dismount the vent outlet adapter from top of boil-

er  cabinet  by  twisting  the  vent  outlet  adapter

counter clockwise to disengage the retaining tabs.

Remove the vent outlet adapter by lifting verti-

cally to disengage it from the internal vent pipe.

2.  Remove the internal vent pipe from the unit by

lifting  vertically  upward  and  out  of  the  boiler

cabinet using a twisting / rocking motion.

Removal of Electrical Connections (MCBA)

Before disconnecting any wire connections mark and

label all connections and location of the connections.

WARNING

NOTICE

PRESTIGE Excellence

HX Field Replacement

Kit 

3

Vent Outlet 

Adapter 

Test 

Port 

Banding

Clamp

Mounting 

Screws 

(4) Each 

Fig. 2: Vent Outlet Adapter Mounting

Flue Gasket 

 

Heat Exchanger  

Flue Adapter

Vent Outlet

Pipe

Fig. 3: Removal of Vent Outlet Adapter

Summary of Contents for PRESTIGE Excellence PSRKIT01

Page 1: ...1 PSRKIT01 Heat Exchanger Assembly X 1 PTRKIT124 Heat Exchanger Assembly X 1 PSRKIT76 Heat Exchanger Assembly X 1 PTRKIT125 Heat Exchanger Assembly X Indicates a potentially hazardous situation which...

Page 2: ...Attach a hose to external boiler drain Place other end of this hose to a suitable drain 8 Open external boiler drain valve and begin draining the boiler To assist in the draining of the boiler remove...

Page 3: ...d from the boiler it should be inspected for deformation damage or corrosion If there are any signs of deformation damage or corrosion on the vent outlet adapter replace it immediately Check condition...

Page 4: ...ated at the top of the heat exchanger 10 Disconnect the blue wire leads from return tem perature sensor Shown as item 4 in Fig 1 located at the bottom of the heat exchanger 11 Disconnect the orange wi...

Page 5: ...hillips Torx head screw driver provided in the kit and remove the blower gas valve venturi Gas valve and ven turi assembly can remain connected to the blower housing Discard old blower gasket Fig 5 Re...

Page 6: ...avoid vertical motion of the heat exchanger during transport and is not required to be installed with the replacement heat exchanger 2 Lift the heat exchanger about 4 to 6 to disen gage from the rear...

Page 7: ...ly connection of the new heat exchanger Use a new boiler piping gasket provided in the kit between heat exchanger and supply pipe Tighten the brass union nut ensuring a leak tight seal Use care when t...

Page 8: ...le Connect the condensate drain assembly to the retaining nut and tighten Ensure the condensate drain assembly contains the plastic seated ball Do not install the conden sate drain assembly if the bal...

Page 9: ...and the gasket is reseated in the adapter Failure to comply could result in leakage of flue prod ucts into the surrounding area resulting in death or personal injury Installation of Polypropylene Vent...

Page 10: ...erature sensor wires of the boiler wiring harness using the included Wire Taps Follow the Harness Adapter instructions above then plug the Harness Adapter into the supply tem perature sensor 4 Reconne...

Page 11: ...8 Connect ignition cable to the TriMax control module and install rear control box cover 9 Install the air intake pipe back on the venturi air inlet connection Make sure the ignition cable is secured...

Page 12: ...ents must be performed with calibrated equip ment to ensure proper readings and accuracy Failure to perform a complete combustion test at both high and low input rates may result in incom plete combus...

Page 13: ...enter the access code 3 Press the RIGHT button to highlight the Manual Operation icon then press the OK button 4 Press the OK button while the FAN icon is highlighted to manually fire the burner and...

Page 14: ...the plastic OFFSET SCREW see Fig 14 using a T 40 Torx wrench as follows Counter clockwise adjustment of OFFSET SCREW at Low Fire 1 firing rate O2 increases and CO2 decreases Clockwise adjustment of OF...

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