TriangleTube PRESTIGE Excellence PSRKIT01 Manual Download Page 10

PRESTIGE Excellence

HX Field Replacement

Kit 

10

If during the install of the internal vent pipe or

vent outlet adapter the flue gasket becomes dis-

lodged, it is extremely important that the install

is halted and the gasket is reseated.  Failure to

comply could result in leakage of flue products

into the surrounding area resulting in death or

personal injury.

Installation of Electrical Connections (MCBA)

1.   Connect the orange wire leads to the Low Water

Cut-Off (LWCO) pressure switch.

2.  Connect the Harness Adapter to the blue return

temperature  sensor  wires  of  the  boiler  wiring

harness using the included Wire Taps.

-  Place the unstripped wire harness wire into

the run channel of the Wire Tap and close

the side cover (Fig. 13).

-  Insert the Harness Adapter unstripped wire

into the Wire Tap and use pliers to squeeze

the U-Connection into the Wire Tap.

-  Close  the  hinged  cover  and  make  sure  it

latches.

-  Plug  the  Harness  Adapter  into  the  return

temperature sensor

3.  Connect the Harness Adapter to the red supply

temperature  sensor  wires  of  the  boiler  wiring

harness using the included Wire Taps.  Follow

the  Harness  Adapter  instructions  above  then

plug the Harness Adapter into the supply tem-

perature sensor.

4.  Reconnect the yellow flue temperature wires to

the flue temperature sensor if the sensor was not

replaced.  If  the  flue  temperature  sensor  was

replaced,  connect  the  Harness  Adapter  to  the

yellow  flue  temperature  sensor  wires  of  the

boiler  wiring  harness  using  the  included Wire

Taps.  Follow the Harness Adapter instructions

above  then  plug  the  Harness Adapter  into  the

flue temperature sensor.  

5.  Connect the black rectifier plug to the gas valve

and secure with provided screw.

6. Connect  the  electrical  connection(s)  for  the

blower to the blower housing.

7.  Connect  the  green  ground  wire  to  the  igniter

ground terminal.

8.  Pass  the  orange  low  voltage  and  high  voltage

wiring terminal strips through the lower cutouts

of the control mounting panel.  Close the control

mounting  panel  and  secure  with  the  retaining

screw.  Connect the orange low and high voltage

wiring terminal strips to the upper portion.

WARNING

Run Channel

Wire Harness

Adapter Wire

Wire Harness

Sensor Wire

U-Connection

Fig. 13: Harness Adapter Installation

Summary of Contents for PRESTIGE Excellence PSRKIT01

Page 1: ...1 PSRKIT01 Heat Exchanger Assembly X 1 PTRKIT124 Heat Exchanger Assembly X 1 PSRKIT76 Heat Exchanger Assembly X 1 PTRKIT125 Heat Exchanger Assembly X Indicates a potentially hazardous situation which...

Page 2: ...Attach a hose to external boiler drain Place other end of this hose to a suitable drain 8 Open external boiler drain valve and begin draining the boiler To assist in the draining of the boiler remove...

Page 3: ...d from the boiler it should be inspected for deformation damage or corrosion If there are any signs of deformation damage or corrosion on the vent outlet adapter replace it immediately Check condition...

Page 4: ...ated at the top of the heat exchanger 10 Disconnect the blue wire leads from return tem perature sensor Shown as item 4 in Fig 1 located at the bottom of the heat exchanger 11 Disconnect the orange wi...

Page 5: ...hillips Torx head screw driver provided in the kit and remove the blower gas valve venturi Gas valve and ven turi assembly can remain connected to the blower housing Discard old blower gasket Fig 5 Re...

Page 6: ...avoid vertical motion of the heat exchanger during transport and is not required to be installed with the replacement heat exchanger 2 Lift the heat exchanger about 4 to 6 to disen gage from the rear...

Page 7: ...ly connection of the new heat exchanger Use a new boiler piping gasket provided in the kit between heat exchanger and supply pipe Tighten the brass union nut ensuring a leak tight seal Use care when t...

Page 8: ...le Connect the condensate drain assembly to the retaining nut and tighten Ensure the condensate drain assembly contains the plastic seated ball Do not install the conden sate drain assembly if the bal...

Page 9: ...and the gasket is reseated in the adapter Failure to comply could result in leakage of flue prod ucts into the surrounding area resulting in death or personal injury Installation of Polypropylene Vent...

Page 10: ...erature sensor wires of the boiler wiring harness using the included Wire Taps Follow the Harness Adapter instructions above then plug the Harness Adapter into the supply tem perature sensor 4 Reconne...

Page 11: ...8 Connect ignition cable to the TriMax control module and install rear control box cover 9 Install the air intake pipe back on the venturi air inlet connection Make sure the ignition cable is secured...

Page 12: ...ents must be performed with calibrated equip ment to ensure proper readings and accuracy Failure to perform a complete combustion test at both high and low input rates may result in incom plete combus...

Page 13: ...enter the access code 3 Press the RIGHT button to highlight the Manual Operation icon then press the OK button 4 Press the OK button while the FAN icon is highlighted to manually fire the burner and...

Page 14: ...the plastic OFFSET SCREW see Fig 14 using a T 40 Torx wrench as follows Counter clockwise adjustment of OFFSET SCREW at Low Fire 1 firing rate O2 increases and CO2 decreases Clockwise adjustment of OF...

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