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Page 5

“CSS” SERIES SHUTTER INSTALLATION, continued

ELECTRICAL WIRING

This fan requires a 120 Volt AC. power source with 

at least 15 amp capacity. All electrical wiring must be in 

accordance with local electric codes. Use 12 gauge or 

larger for all the fan wiring.

STEP 1. Get professional help If you are not familiar 

with electrical wiring and local wiring codes.

STEP 2. Turn OFF power at the Fuse/Circuit Breaker 

Box before wiring. (See safety rules on pg. 1).

STEP 3. WARNING: TO REDUCE THE RISK OF 

ELECTRICAL SHOCK AND DAMAGE TO THE FAN 

MOTOR, DO NOT USE THIS UNIT WITH ANY SOLID 

STATE OR VARIABLE SPEED CONTROL DEVICE.

STEP 4. For ease of electrical wiring installation it is 

recommended that a junction box is mounted in the close 

proximity of the fan motor. This should be mounted to a 

ceiling joist within a few feet of the fan. REFER TO THE 

WIRING DIAGRAMS (figs. 9 & 10) BEFORE STARTING 

INSTALLATION. 

STEP 5. Select a wall in the structure in a convenient 

location and as close to the fan as possible, to mount 

the switch that will operate the fan. Once selected, cut a 

rectangular hole in the wall to mount a standard electrical 

box. This hole should be next to a stud and at the height 

of the standard wall switches throughout the structure.

STEP 6. Once this hole is cut, and before the electrical 

box is mounted inside the wall, return to the attic space 

and drill at least a 1

"

 diameter hole in the wall top plate 

directly above the location where the hole was cut in the 

wall.

STEP 7. Feed the electrical wire through the 1

"

 hole in 

the top plate until the wire extends down through the wall 

to the point it can be brought through the hole in the wall 

at the switch location. Working from the switch location, 

pull at least 18

"

 of wire through the switch hole.

STEP 8. Feed the wire through the top hole of the 

switch box making sure that the wire is anchored to the 

box correctly, and insert the box into the rectangular 

hole. When the box is installed correctly, the sides of 

the box should be flush with the outside surface of the 

sheetrock and the box must be secured to the stud.

NOTE: SINCE THERE ARE VARIOUS TYPES OF 

ELECTRICAL BOXES THAT CAN BE USED, 

CONSULT YOUR LOCAL ELECTRICAL SUPPLIER 

FOR HIS SUGGESTIONS.

STEP 9. Return to the location of the junction box 

and insert the opposite end of the wire from the switch 

through one of the holes in the side of this box. After the 

wire is inserted and anchored properly, the wire may be 

STEP 6. Build a platform to support the fan using 

lumber, plywood or other suitable material a minimum 

of 

3

/

4

"

  thick. The platform must be constructed so 

that it supports all four sides of the fan, and should 

be wide enough to prevent Attic Air from being 

drawn into the fan. With some combinations of fan 

and shutter, a portion of the opening may be blocked 

by the platform. This will not effect the efficiency of 

the fan. Fasten the platform to the joists and new 

framing. (See fig. 6).

STEP 7. Center the plenum on the platform and 

toe nail it in place. 

NOTE: WHEN TOE NAILING PLENUM TO PLATFORM 

MAKE CERTAIN THAT THE SIDES OF THE PLENUM 

REMAIN STRAIGHT AND SQUARE OR THE FAN 

WILL NOT FIT PROPERLY.

STEP 8. To prevent Attic Air from entering the 

plenum, tape all of the joints of the new framing, 

platform and plenum with duct tape or aluminum 

foil tape.

STEP 9. Place the fan on the plenum making sure 

that the rubber isolation mount is in place between 

the fan and the plenum. DO NOT REPLACE SCREWS. 

This is to permit the fan to “float” on the rubber 

mount which helps reduce noise. (See fig. 8).

STEP 10. Install the flush 

mounted ceiling shutter into 

the ceiling opening using the 

screws provided. Caution 

should be taken not to effect 

the free operating action of 

the shutter. (See fig. 8).

REFER TO THE "ELECTRICAL 

WIRING" SECTION BELOW. 

Fan Frame
Rubber Mount

Plenum
Platform

Existing Joist
Ceiling

Blocking as needed

No Cut Joist Shutter (CSS)

Fig. 8

(continued)

Summary of Contents for COMFORT COOLER CC2422

Page 1: ... 60 Hz cycle current Permanent THREE WIRE grounded wiring must be used DO NOT USE AN EXTENSION CORD To avoid risk of electrical shock fire and other injuries DISCONNECT MAIN POWER SUPPLY prior to installation This fan is to be mounted in a location where the entrance of drawn in water rain is unlikely If shutter is removed for servicing replace before normal operation WARNING To reduce the risk of...

Page 2: ...e fan using lumber plywood or other material a minimum of 3 4 thick The platform must be constructed so that it supports all four sides of the fan and should be wide enough to prevent Attic Air from being drawn Location of Fan The most logical place to locate your whole house fan is near the central part of the house Check attic area to be certain there is a clearance space above the fan equal to ...

Page 3: ...of the joints of the new framing platform and plenum with duct tape or aluminum foil tape AS SERIES SHUTTER INSTALLATION continued STEP 9 Place the fan on the plenum making sure that the rubber isolation mount is in place between the fan and plenum DO NOT REPLACE SCREWS This is to permit the fan to float on the rubber mount which helps reduce noise See fig 4 STEP 10 Install the flush mounted ceili...

Page 4: ...ling and against the joist that will be the center of the fan With a pencil trace around the template Repeat this procedure on the exact opposite side of the joist Drill a 1 4 hole at each corner of the pencil lines YOU SHOULD HAVE EIGHT 8 HOLES From directly below the attic check to be sure that the location is correct STEP 2 Return to the attic and using a utility knife or sheetrock saw carefull...

Page 5: ... wire is anchored to the box correctly and insert the box into the rectangular hole When the box is installed correctly the sides of the box should be flush with the outside surface of the sheetrock and the box must be secured to the stud NOTE SINCE THERE ARE VARIOUS TYPES OF ELECTRICAL boxes THAT CAN BE USED CONSULT YOUR LOCAL ELECTRICAL SUPPLIER FOR HIS SUGGESTIONS STEP 9 Return to the location ...

Page 6: ...n boxes since these wires must be placed inside these boxes with the covers anchored securely in place When the switch is installed in the switch box BE SURE that the wall switch IS IN THE OFF POSITION STEP 13 Return to the attic Make certain that the fan blades are clear and that no wires or other obstructions are near the blades STEP 14 Verify all electrical connections Switch power ON at the Fu...

Page 7: ... Pulley 48 10 Fan Pulley 24 Fan Pulley 30 Fan Pulley 36 Fan Pulley 42 Fan Pulley 48 11 Fan Shaft 12 Bearing 2 req d 2 Speed Wall Switch 12 Hour Timer REPAIR REPLACEMENT PARTS REPAIR PARTS When ordering repair parts always give the following information 1 Part description 2 Fan model no 3 Fan serial no 10 12 11 8 12 4 2 5 3 7 6 9 1 TO REPOSITION OR REPLACE SPRING A Remove V Belt 8 B Hook spring 6 a...

Page 8: ...tion affixing of any parts or attachments not authorized by Manufacturer or loss of parts In no event shall Manufacturer be liable for any special incidental or consequential damages which may result from any defect in material or workmanship It is expressly understood that Buyer s sole and exclusive remedy shall be repair or replacement of defective parts and that Triangle Engineering shall not b...

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