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THD SERIES S11-S27 HEAVY DUTY ACTUATORS 

Installation & Maintenance Manual 

 

 

September 25, 2015 

www.atcontrols.com 

documents\products\IOM\IOM8036 

 

 

CW PORT

CCW PORT

                                 

                                    

Figure 1 

 
6. Spring Return Operation

 

Applying air pressure to the CCW Port drives the piston 
toward the adapter as the spring is compressed. This rotates 
the yoke counterclockwise when viewed from the accessory 
side of the actuator. When pressure is relieved at the CCW 
Port the spring drives the piston towards the end cap which 
turns the yoke clockwise.  This is shown in figure 2. To 
reverse the failure mode the spring and pressure cylinder are 
swapped end for end. 
 
 

CW PORT

CCW PORT

 

                                  

Figure 2 

7. Travel Adjustment 

The Triac THD actuators have + or - 8 degree adjustment of 
the end of travel stops in both the open and close directions.  

CAUTION: DO NOT ATTEMPT TO ADJUST STOP 
BOLT WITH AIR PRESSURE OR SPRING FORCE 
APPLIED TO THE STOP BOLT. ALWAYS JOG 
ACTUATOR AWAY FROM STOP BOLT BEFORE 
ADJUSTING. 

On models S11 thru S13 the stop bolts are in the center body 
of the actuator. Figure 3 shows the stop bolt locations for the 
S11 thru S13. On models S16 thru S27 the stop bolts are 
located in the end caps / end plates.  The stop bolt on the end 
cap is for Closed (clockwise rotation) and the stop bolt on the 
spring cylinder / end plate is the Open (counterclockwise) 
rotation.  Loosen and remove the stop bolt cap first.  The air 

supply must be removed before the stop bolt can be turned.  
Next loosen the hex nut and then position the stop bolt in or 
out to the correct position.  Use care not to damage the o-ring 
seal. Retighten lock nut and replace stop bolt cap

COUNTER-CLOCKWISE

 STOP BOLT

CLOCKWISE

 STOP BOLT

     

                               Figure 3 

 

!!!WARNING!!! 

 
FOR YOUR SAFETY, 

IT IS IMPORTANT THAT BEFORE      

REMOVING ANY COMPONENTS OF THE ACTUATOR,  
ENSURE THAT ALL PNEUMATIC AND ELECTRICAL 
SUPPLIES ARE DISCONNECTED AND LOCKOUT AND  
TAGOUT PROCEDURES ARE IMPLEMENTED. 

 

 

8. Replacement of Cylinder Seals 

 
When the cylinder seals must be replaced, because of 
leakage or a preventive scheduled maintenance, the 
following procedure must be followed.  Note only the soft 
parts indicated on pages 5 and 6 are included in a seal kit.  
If additional parts are required they must be ordered 
separately. 
 
Due to the continuing improvement of the Heavy Duty 
Actuators, seal kits provided by A-T Controls may contain 
extra o-rings so that all revisions of the actuators are able to 
be repaired. When disassembling the actuator, it is 
recommended to match the old o-ring with the new o-ring 
from the repair kit by comparing the o-ring diameter and 
cross section. 
 

1.

 

Disconnect electrical supplies and shut off pneumatic 
supply, vent actuator and remove from valve or damper. 

2.

 

For spring return actuators the spring tension must be 
relieved before starting. Apply air pressure until the 
piston moves off the stop bolt.  Remove the stop bolt cap 
(item 36) then loosen the hex nut (item 8) then back out 
the stop bolt (item7) until the preload is relieved. Do not 
remove the stop bolt with air pressure in the cylinder.  For 

Summary of Contents for THD S11 SERIES

Page 1: ...owered with the proper air pressure and air volume Maximum working pressure is 100 PSI Consult the THD series catalog for a complete listing of MOP maximum operating pressure and MAWP Maximum Allowable Working Pressure Spring return actuators are vented to the atmosphere through the front flange The Pressure Cylinder must be purged if a corrosive atmosphere exists Please contact Triac Controls for...

Page 2: ...efore the stop bolt can be turned Next loosen the hex nut and then position the stop bolt in or out to the correct position Use care not to damage the o ring seal Retighten lock nut and replace stop bolt cap COUNTER CLOCKWISE STOP BOLT CLOCKWISE STOP BOLT Figure 3 WARNING FOR YOUR SAFETY IT IS IMPORTANT THAT BEFORE REMOVING ANY COMPONENTS OF THE ACTUATOR ENSURE THAT ALL PNEUMATIC AND ELECTRICAL SU...

Page 3: ...ston over piston rod and install inner hex nut then keyed tab and outer locknut Then align outer hex nut with locking tab and bend tab into slot 23 Lightly grease piston grooves and install o ring and back up strip 24 Lightly grease cylinder completely on the inside surface and carefully slide over the piston until seated on the adapter 25 Lightly grease the o ring for the end cap and install in t...

Page 4: ...screw pad 7 Install the spring pusher rod into the spring cartridge 8 Place a light coat of blue permantex on the flange gasket and apply to the actuator 9 Lift Spring Cartridge and slide spring pusher rod into access hole and into hole in the sliding block 10 Install the 4 cap screws and lock washers provided with the spring cartridge 11 Place a light coating of permantex blue on cover gasket and...

Page 5: ...THD SERIES S11 S27 HEAVY DUTY ACTUATORS Installation Maintenance Manual 5 September 25 2015 www atcontrols com documents products IOM IOM8036 ...

Page 6: ...THD SERIES S11 S27 HEAVY DUTY ACTUATORS Installation Maintenance Manual 6 September 25 2015 www atcontrols com documents products IOM IOM8036 ...

Page 7: ...and maintenance of A T Controls products The user should read and understand the installation operation maintenance IOM instructions included with the product and train its employees and contractors in the safe use of A T Controls products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied ...

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