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THD SERIES S11-S27 HEAVY DUTY ACTUATORS 

Installation & Maintenance Manual 

 

 

September 25, 2015 

www.atcontrols.com 

documents\products\IOM\IOM8036 

 

9. Converting from Double Acting to Spring 
    Return  

 

!!!WARNING!!! 

 
FOR YOUR SAFETY, 

IT IS IMPORTANT THAT BEFORE      

REMOVING ANY COMPONENTS OF THE ACTUATOR,  
ENSURE THAT ALL PNEUMATIC AND ELECTRICAL 
SUPPLIES ARE DISCONNECTED AND LOCKOUT AND  
TAGOUT PROCEDURES ARE IMPLEMENTED. 
 
1.

 

Disconnect electrical supplies and shut off pneumatic 
supply, vent actuator and remove from valve or damper. 

2.

 

Remove the stop bolt cap on the end cap of the air 
cylinder and loosen the hex nut and back out the stop bolt. 
The stop bolt must be backed off so that when 10 psig of 
air is applied to the adapter there is no load on the stop 
bolt. 

3.

 

Remove the cover bolts and clean out the jacking screw 
holes. Install a bolt into each jacking screw hole and 
alternately tighten the screws to bring the cover plate up 
so that it can be removed from the yoke bearing. 

4.

 

Remove the end plate (item 35) also remove the stop bolt 
cover, hex nut and stop bolt as these will be used in the 
spring cartridge on models S16 thru S27. 

5.

 

Remove the set screws holding the stop screw pad in the 
sliding block (item 22). 

6.

 

Remove the stop screw pad. 

7.

 

Install the spring pusher rod into the spring cartridge.  

8.

 

Place a light coat of blue permantex on the flange gasket 
and apply to the actuator. 

9.

 

Lift Spring Cartridge and slide spring pusher rod into 
access hole and into hole in the sliding block. 

10.

 

Install the 4 cap screws and lock washers provided with 
the spring cartridge. 

11.

 

Place a light coating of permantex blue on cover gasket 
and install. Place cover over the alignment pins and install 

bolts and tighten. Remove any excess gasket sealer after it 
is dry. 

12.

 

Install indicator plate and tighten bolts. 

13.

 

Install stop bolt and hex nut in rear of spring 
cartridge.(models S16 thru S27) 

14.

 

Apply air pressure and check for smooth operation. 

15.

 

Adjust both stop bolts as necessary for proper travel and 
check for leakage before installing stop bolt covers.   

 

 
10. Changing from “Spring Closed” to “Spring  
      Open”  

To convert from spring closed to spring open requires that the 
air cylinder be removed and the spring cartridge removed and 
placed on the opposite side of the actuator. Complete 
instructions for rebuilding the air cylinder are listed above 
along with instructions for installing the spring  

 
 
11. Seal kits and Repair Parts 

To order replacement seal kits or spare parts please provide 
the following information:   
Actuator Model Number 
Serial Number 
Type of seal kit (Nitrile standard, low temperature, Viton 
Item Number, Description and quantity for repair parts. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for THD S11 SERIES

Page 1: ...owered with the proper air pressure and air volume Maximum working pressure is 100 PSI Consult the THD series catalog for a complete listing of MOP maximum operating pressure and MAWP Maximum Allowable Working Pressure Spring return actuators are vented to the atmosphere through the front flange The Pressure Cylinder must be purged if a corrosive atmosphere exists Please contact Triac Controls for...

Page 2: ...efore the stop bolt can be turned Next loosen the hex nut and then position the stop bolt in or out to the correct position Use care not to damage the o ring seal Retighten lock nut and replace stop bolt cap COUNTER CLOCKWISE STOP BOLT CLOCKWISE STOP BOLT Figure 3 WARNING FOR YOUR SAFETY IT IS IMPORTANT THAT BEFORE REMOVING ANY COMPONENTS OF THE ACTUATOR ENSURE THAT ALL PNEUMATIC AND ELECTRICAL SU...

Page 3: ...ston over piston rod and install inner hex nut then keyed tab and outer locknut Then align outer hex nut with locking tab and bend tab into slot 23 Lightly grease piston grooves and install o ring and back up strip 24 Lightly grease cylinder completely on the inside surface and carefully slide over the piston until seated on the adapter 25 Lightly grease the o ring for the end cap and install in t...

Page 4: ...screw pad 7 Install the spring pusher rod into the spring cartridge 8 Place a light coat of blue permantex on the flange gasket and apply to the actuator 9 Lift Spring Cartridge and slide spring pusher rod into access hole and into hole in the sliding block 10 Install the 4 cap screws and lock washers provided with the spring cartridge 11 Place a light coating of permantex blue on cover gasket and...

Page 5: ...THD SERIES S11 S27 HEAVY DUTY ACTUATORS Installation Maintenance Manual 5 September 25 2015 www atcontrols com documents products IOM IOM8036 ...

Page 6: ...THD SERIES S11 S27 HEAVY DUTY ACTUATORS Installation Maintenance Manual 6 September 25 2015 www atcontrols com documents products IOM IOM8036 ...

Page 7: ...and maintenance of A T Controls products The user should read and understand the installation operation maintenance IOM instructions included with the product and train its employees and contractors in the safe use of A T Controls products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied ...

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