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T4 - USA

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SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used.  Please read the following
instructions carefully.  Failure to do so
could lead to serious injury.  When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury.  Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

Users must be competent with
woodworking equipment before using our
products.

IMPORTANT NOTE:

Residual Risk.  Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as bits. Ensure
switch is in “off” position.  Always
ensure bit has stopped rotating.

2.

Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.

3.

Keep children and visitors away.  Do
not let children or visitors touch the
tool, accessory or attachment.  Keep
children and visitors away from work
area.  Make the workshop child proof
with padlock and master switch.

4.

Dress properly.  Do not wear loose
clothing or jewellry, they can be
caught in moving parts.  Rubber
gloves and non-skid footwear is
recommended when working
outdoors.  Wear protective hair
covering to contain long hair.

5.

Consider working environment.  Do
not use the product in the rain or in a
damp environment.  Keep work area
well lit.  Do not use power tools near
gasoline or flammable liquids.  Keep
workshop at a comfortable

temperature so your hands are not
cold.  Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum.  Use only
extension cords that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean.  Cluttered
workshops and benches can cause
injuries.  Ensure there is sufficient
room to work safely.

8.

Secure idle tools.  When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

9.

For best control and safety use both
hands on the power tool and
attachment.  Keep both hands away
from cutting area. Always wait for the
spindle and bit to stop rotating before
making any adjustments.

10.

Always keep guards in place and in
good working order.

11.

Remove any nails, staples and other
metal parts from the workpiece.

12.

Maintain tools and bits with care.
Keep bits sharp and clean for better
and safer performance.  Do not use
damaged bits.  Follow instructions for
lubricating and changing accessories.
Keep handles dry, clean and free from
oil and grease.

13.

Maintain accessories.  Do not use
damaged accessories.  Only use
accessories recommended by the
manufacturer.

14.

Check damaged parts.  Before
operation inspect the attachment, the
power tool, the cord, extension cord
and the plug carefully for signs of
damage.  Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory.  Protect tools from impact
and shock.

15.

Do not use tool if switch does not turn
it on or off.  Have defective switches
replaced by an Authorised Service
Agent

16.

Don't over reach.  Keep proper footing
and balance at all times.  Do not use
awkward or uncomfortable hand
positions.

17.

Don’t abuse the cord. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges.  Always trail the power cord
away from the work area.

18.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure.  Periodically check when
machining over long periods.

20.

Stay alert. Watch what you are doing.
Use common sense.  Do not operate
tools when you are tired, under the
influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn.  All PPE must meet
current legislation.

22.

Do not leave tools running
unattended.  Do not leave tool until it
comes to a complete stop.

23.

Always clamp workpiece being
machined securely.

24.

Only use cutting tools for
woodworking that meet current safety
standards, and any subsequent
amendments.

25.

Vibration levels.  Hand held power
tools produce different vibration
levels.  You should always refer to the
specifications and relevant safety
guidelines.

Routing Safety

1.

Read and understand instructions
supplied with power tool, attachment
and bit.

2.

Keep hands, hair and clothing clear of
the bit.  

3.

Remove adjusting keys and
wrenches.  Check to see that keys
and adjusting wrenches are removed
from the router tool, bit and
attachment before turning router on.
Make sure bit can rotate freely.

4.

Noise.  Take appropriate measures
for the protection of hearing if the
sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn. 

5.

Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.

6.

Respiratory protection.  Wear a face
or dust mask, or powered respirator.
Dust masks/filters should be changed
regularly.

7.

Do not switch router on with the bit
touching the workpiece. At the end of
the cut, release the router plunge and
allow spindle to stop rotating. Never
use the spindle lock as a brake

MANU-T4-USA v2.0  30/8/07  1:09 pm  Page 2

Summary of Contents for T4 USA

Page 1: ...T4 PLUNGE ROUTER USA MANU T4 USA v2 0 30 8 07 1 09 pm Page 22...

Page 2: ...__________13 Carving Grinding___________________14 Bearing Guided Bits __________________15 Freehand Routing ___________________16 Batten Routing ______________________16 MAINTENANCE CARE_____________...

Page 3: ...e 12 Maintain tools and bits with care Keep bits sharp and clean for better and safer performance Do not use damaged bits Follow instructions for lubricating and changing accessories Keep handles dry...

Page 4: ...diately and have the eccentricity of the router router bit and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate wrench or key a...

Page 5: ...ll a polarized outlet Do not change the plug in any way The label on your tool may include the following symbols V volts Hz hertz min minutes Class II Construction A amperes W watts alternating curren...

Page 6: ...let nut 1 x Wrench 14mm A F for spindle in carving mode 1 x Hex key 4mm A F for side fence 1 x Dust extractor spout 1 x Instructions 1 x Guarantee card NOISE VIBRATION The noise level when working can...

Page 7: ...O Removable fence cheek P Side fence rod fixing screw Q Hex key for side fence rods R Side fence body S Wrench 14mm A F for spindle when in grinder mode T 3 way turret stop U Wrench 17mm A F for colle...

Page 8: ...nuts in the spout Dismantle in reverse order The extractor spout is suitable for dust extractors with a hose diameter of 1 11 32 ASSEMBLY ADJUSTMENT 1 2 A A 1 32 11 Whenever possible use the dust ext...

Page 9: ...the depth of cut The rotating turret stop screws can be used for pre setting up to three depths of cut Their height can be adjusted using a screwdriver 6 and an 8mm A F wrench 7 Off On By turning the...

Page 10: ...spindle is locked you may need to turn the spindle slightly to engage it Undo the collet nut with the 17mm A F wrench The bit should now slide out Each time you finish using a bit remove it and store...

Page 11: ...s is 18 000 rpm Using the Fine Height Adjuster The optional fine height adjuster Ref FHA 009 should be used when fine adjustment is required This is especially recommended when using our dovetail jig...

Page 12: ...kely to wander from the edge of the workpiece Feed Speed The speed at which the bit is fed into the wood must not be too fast that the motor slows down or too slow that the bit leaves burn marks on th...

Page 13: ...er the bit onto the workpiece and set the bit height by raising the depth stop 5 the required distance Switch on the router and when the bit reaches full speed gently lower the bit into the workpiece...

Page 14: ...to be allowed for when calculating the shape of the template The template must be smaller by an amount equal to the difference between the outer edge of the guide ring and the outer edge of the bit Se...

Page 15: ...d because the spindle lock will be disengage When re fitting the motor unit ensure that the switch is facing the front of the router so that it is accessible when plunge routing Ensure that the clampi...

Page 16: ...ameters of bearings are offered which will change the shape of the resulting mould With certain shapes such as the chamfer bit below increasing the depth of cut will produce a larger chamfered edge Fi...

Page 17: ...he edge of the workpiece is not straight or is not very smooth or simply the guide rods of the side fence are too short for the job Use the straight edges of the router base and calculate the distance...

Page 18: ...The two plunge columns on the routing base should be slightly oiled from time to time Keep the cooling vents on the motor housing clean and unobstructed at all times Blow out any dust and dirt at regu...

Page 19: ...021 22 1 Field 110V USA WP T4ELU 022 23 1 Baffle WP T4 023 24 2 Machine Screw Pan M4 x 63mm Pozi WP T4 024 25 1 Top Bearing 7mm x 22mm x 7mm 608ZZ WP T4 025 26 1 Armature 110V with Fan USA WP T4ELU 02...

Page 20: ...Screw Csk M5 x 8mm Slot WP SCW 09 65 1 Guide Rod 5 16 x 12 pair WP T4 065 66 4 Machine Screw Csk M4 x 6mm Pozi WP SCW 66 67 1 Side Fence Cheeks pair WP T4 067 68 1 Parallel Side Fence Body WP T4 068...

Page 21: ...19 21 22 23 24 15 25 26 28 30 59 32 27 33 34 35 36 37 86 39 31 74 75 40 41 43 42 44 46 47 48 49 50 53 52 51 54 55 56 57 60 85 61 87 64 88 66 65 66 67 68 69 71 72 89 38 60 4 5 4 5 12 39 70 5 4 13 14 4...

Page 22: ...specifications may change without notice Trend Routing Technologies Inc cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks acknowledged REC...

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