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COMBI 600

ASSEMBLY

Location Bush Identification

Three location bushes are used in different holes
in the jig to align the correct template aperture
for the application.

Setting out the Joints

When cutting a joint ensure location bushes
contact the postformed edge of the worktop. For
certain joints the worktop will need to be inverted
so that all cuts are made into the postformed
edge, never out through it. When routing worktop
the balancing paper on the underside may feather
edge – this feather edge should be removed with
abrasive paper.

Location bushes are held in position by ‘O’ rings.
Insert the smallest end of the bush into the hole
by lightly pushing and turning at the same time.
If the bushes are tight use a lubricant on the ‘O’
ring. Ensure bushes are fully home before use.
When using jig ensure location bushes do not
foul workbench.

28mm

In order to prevent breakout of the
laminate, rotation of the cutter and
feed direction must always be into the
postform edge of the worktop.

Margin Distance

Allow 8.5mm when cutting joints. Measure or
use a batten of this thickness to aid setting out.

Plan view
of joints

Length stop holes

Female holes

O ring

Location

bush

Cutter

Sub base

Guide bush

30mm Ø

Location
bush

Worktop

Template

8.5mm

Right hand joint

Male

Female

Male

Female

Cut 

male

with laminate down

Cut 

female

with laminate up

Postform edge

The joint takes up 28mm, this should
be allowed for with extra material in the
length of the male worktop.

Male

Female

Postform edge

PENINSULAR

Postform edge

Postform edge

Male

Female

Left hand joint

Cut 

male

with laminate up

Cut 

female

with laminate down

Bolt recess hole

Male holes

Male holes

MANU/600 v2  8/2/08  14:15  Page 7

Summary of Contents for COMBI 600

Page 1: ...eset widths Requires 12 7mm 1 2 collet plunge router 12 7mm 1 2 x 50mm TCT router cutter Ref 3 83DX1 2TC 30mm guide bush Ref GB30 Universal sub base for guide bush Ref UNIBASE Two 100mm 4 throat clamp...

Page 2: ..._________________11 MAINTENANCE ______________________11 ENVIRONMENTAL PROTECTION________11 SPARE PARTS Spare Parts List ____________________ 12 Spare Parts Diagram ________________ 12 TROUBLESHOOTING...

Page 3: ...hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and...

Page 4: ...ep a cut in one pass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked...

Page 5: ...ole 400mm 225 300 400 500 600 6 6 600 GUARANTEE Length setting stop location hole 500mm Length setting stop location hole 600mm Length setting stop location hole 616mm Male joint bush location hole Bo...

Page 6: ...tted with the relevant collet ACCESSORIES Products available from your local store where you bought the jig UNIBASE Fits following Router Models Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Ca...

Page 7: ...C C152X1 2TC Worktops with inadequate support below them need additional stability by biscuit jointing the edges The biscuit jointing set for the router together with the No 20 biscuits will ensure wo...

Page 8: ...ricant on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench 28mm In order to prevent breakout of the laminate rotation of the cutter and fe...

Page 9: ...in position using two quick action clamps with minimum of 100mm throat ensuring they will not foul the router path Set cutter depth Plunge router and cut joint in a series of passes feeding left to ri...

Page 10: ...ncil line The postformed edge of the worktop must always be in contact with the location bushes this means that to cut a male right hand joint the worktop must be inverted Remembering to cut into the...

Page 11: ...ng some bolt recesses Securely clamp jig to worktop The bolt recesses should be approximately 20mm deep although this will depend upon the thickness of worktop Once one bolt recess is cut move jig ove...

Page 12: ...core of the worktops which would swell and disfigure the worktop No 20 PVA SEALANT Waterproof Biscuit Underside View MAINTENANCE The jig has been designed to operate over a long period of time with a...

Page 13: ...E PARTS DIAGRAM 1 2 3 4 COMBI 600 SPARE PARTS LIST v1 0 07 2006 No Qty Desc Ref 1 1 Combi 600 Jig COMBI 600 2 3 Alloy Bush 20mm Dia BUSH 600 3 0 Combi Jig O Ring Pack for Bushes pack of 5 CJ ORS 4 1 M...

Page 14: ...male cut ensuring board have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused...

Page 15: ...d Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Alba...

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