background image

-10-

COMBI 600

Cutting the Bolt Recesses

When the joint has been tested, proceed as
follows to cut the recess for panel butt
connectors bolt on the underside of the worktop.
The same cutter and guide bush are retained
and used with the integral bolt recess slots in the
jig to produce the recesses for the panel butt
connectors. The bolt recess position can be
gauged approximately 150mm from the edge of
the postform edge, or where access is possible
with kitchen units. Mark with pencil both
positions on the underside of the worktop.

Insert the location bushes into the bolt recess
holes as shown.

The template may need to be
inverted when cutting some bolt
recesses.

Securely clamp jig to worktop.

The bolt recesses should be approximately
20mm deep although this will depend upon
the thickness of worktop.

Once one bolt recess is cut move jig
over to the remaining pencil lines and repeat.

Repeat the procedure for the male joint.

Routing the bolt recess in the
female part of the joint

Quick action

clamp here

150mm

Location bushes in

bolt recess hole

Pencil mark

Direction of

router travel

Worktop

Recess

Thickness

Depth

30

22mm

40

28mm

Routing the bolt recess in the
male part of the joint

150mm

Location bushes in

bolt recess hole

Pencil mark

Direction of

router travel

Quick action

clamp here

Underside of

worktop

Postform edge

Underside of worktop

Best results are achieved when the
centre line of the bolt corresponds to
the centre line of the worktop. Clamp
jig securely to worktop.

MANU/600 v2  8/2/08  14:15  Page 10

Summary of Contents for COMBI 600

Page 1: ...eset widths Requires 12 7mm 1 2 collet plunge router 12 7mm 1 2 x 50mm TCT router cutter Ref 3 83DX1 2TC 30mm guide bush Ref GB30 Universal sub base for guide bush Ref UNIBASE Two 100mm 4 throat clamp...

Page 2: ..._________________11 MAINTENANCE ______________________11 ENVIRONMENTAL PROTECTION________11 SPARE PARTS Spare Parts List ____________________ 12 Spare Parts Diagram ________________ 12 TROUBLESHOOTING...

Page 3: ...hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and...

Page 4: ...ep a cut in one pass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked...

Page 5: ...ole 400mm 225 300 400 500 600 6 6 600 GUARANTEE Length setting stop location hole 500mm Length setting stop location hole 600mm Length setting stop location hole 616mm Male joint bush location hole Bo...

Page 6: ...tted with the relevant collet ACCESSORIES Products available from your local store where you bought the jig UNIBASE Fits following Router Models Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Ca...

Page 7: ...C C152X1 2TC Worktops with inadequate support below them need additional stability by biscuit jointing the edges The biscuit jointing set for the router together with the No 20 biscuits will ensure wo...

Page 8: ...ricant on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench 28mm In order to prevent breakout of the laminate rotation of the cutter and fe...

Page 9: ...in position using two quick action clamps with minimum of 100mm throat ensuring they will not foul the router path Set cutter depth Plunge router and cut joint in a series of passes feeding left to ri...

Page 10: ...ncil line The postformed edge of the worktop must always be in contact with the location bushes this means that to cut a male right hand joint the worktop must be inverted Remembering to cut into the...

Page 11: ...ng some bolt recesses Securely clamp jig to worktop The bolt recesses should be approximately 20mm deep although this will depend upon the thickness of worktop Once one bolt recess is cut move jig ove...

Page 12: ...core of the worktops which would swell and disfigure the worktop No 20 PVA SEALANT Waterproof Biscuit Underside View MAINTENANCE The jig has been designed to operate over a long period of time with a...

Page 13: ...E PARTS DIAGRAM 1 2 3 4 COMBI 600 SPARE PARTS LIST v1 0 07 2006 No Qty Desc Ref 1 1 Combi 600 Jig COMBI 600 2 3 Alloy Bush 20mm Dia BUSH 600 3 0 Combi Jig O Ring Pack for Bushes pack of 5 CJ ORS 4 1 M...

Page 14: ...male cut ensuring board have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused...

Page 15: ...d Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Alba...

Reviews: